Continuously cast blank homogenization device and method

A technology for homogenizing and continuous casting slabs, which is applied in the field of continuous casting slab homogenization devices, which can solve the problem of the difficulty in determining the solidification end position of the continuous casting slab, the shrinkage of the continuous casting slab center, and the inability to accurately control the amount of reduction and other problems, to achieve the effect of low equipment price, elimination of central shrinkage cavity, and high power

Pending Publication Date: 2019-08-30
SHANGHAI UNIV
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  • Summary
  • Abstract
  • Description
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  • Application Information

AI Technical Summary

Problems solved by technology

The heavy pressure and light pressure methods both apply a certain deformation pressure at the solidification end of the continuous casting slab, so that a small amount of remaining melt in the liquid core penetrates into the core to effectively weld the solidification shrinkage cavity and eliminate the central shrinkage cavity. It is difficult to determine the position of the solidification end of the continuous casting slab, and the amount of reduction cannot be accurately controlled, which may easily lead to internal cracks
Like electromagnetic stirring, pulsed magnetic oscillation can also generate electromagnetic force in the metal melt, which can stir and vibrate the melt; the unique feature is that pulsed magnetic oscillation can generate greater electromagnetic force oscillation, which promotes melting Body nucleation, detachment, and drift to become free heterogeneous cores, and then achieve the effect of refining the solidification structure, but the contribution of pulse magnetic oscillation to the macroscopic flow of the melt is weak, and it is sometimes insufficient for the center of the continuous casting slab to shrink.

Method used

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  • Continuously cast blank homogenization device and method
  • Continuously cast blank homogenization device and method
  • Continuously cast blank homogenization device and method

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Experimental program
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Effect test

Embodiment 1

[0047] The experimental process is as follows: the experiment was carried out on the Zhongtian No. 1 continuous casting machine. The casting machine is one machine with five strands. The section size of the continuous casting billet is 220mm × 260mm. The harmonic magnetic field coil is a single-layer spring coil with 15 turns, which is installed 0.5m below the mold. The continuous harmonic magnetic field coil is a motor coil fixed around the encapsulation shell, and is installed 5m below the pulsed harmonic magnetic field coil. Flow 1 is a comparative experiment without any treatment, and flow 5 is treated by a combination of pulsed harmonic magnetic field and continuous harmonic magnetic field. Pulse harmonic magnetic field power parameters: pulse harmonic voltage 450V, duty cycle 21%, frequency 29Hz, no-load coil center magnetic field strength 5800 Gauss; continuous harmonic magnetic field power parameters: harmonic voltage 350V, no-load coil center magnetic field strength 34...

Embodiment 2

[0051] The experimental process is as follows: the experiment was carried out on the Zhongtian No. 1 continuous casting machine. The casting machine is one machine with five strands. The section size of the continuous casting billet is 220mm × 260mm. The harmonic magnetic field coil is a single-layer spring coil with 15 turns, which is installed 0.5m below the mold. The continuous harmonic magnetic field coil is a motor coil fixed around the encapsulation shell, and is installed 5m below the pulsed harmonic magnetic field coil. Flow 1 is a comparative experiment without any treatment, and flow 5 is treated by a combination of pulsed harmonic magnetic field and continuous harmonic magnetic field. Pulse harmonic magnetic field power parameters: pulse harmonic voltage 400V, duty cycle 21%, frequency 22Hz, no-load coil center magnetic field strength 4900 Gauss; continuous harmonic magnetic field power parameters: harmonic voltage 280V, no-load coil center magnetic field strength 28...

Embodiment 3

[0055] The experimental process is as follows: the experiment was carried out on the Zhongtian No. 1 continuous casting machine. The casting machine is one machine with five strands. The cross-sectional size of the continuous casting billet is 220mm × 260mm. 25℃, the pulse harmonic magnetic field coil is a single-layer spring coil, the number of turns is 18, and it is installed 1.3m below the mold. The continuous harmonic magnetic field coil is a motor coil fixed around the package shell, and is installed in the pulse harmonic magnetic field coil. 4.5m below. Flow 1 is a comparative experiment without any treatment, and flow 5 is treated by a combination of pulsed harmonic magnetic field and continuous harmonic magnetic field. Pulse harmonic magnetic field power parameters: pulse harmonic voltage 450V, duty cycle 21%, frequency 33Hz, no-load coil center magnetic field strength 6000 Gauss; continuous harmonic magnetic field power parameters: harmonic voltage 370V, no-load coil ...

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Abstract

The invention provides a continuously cast blank homogenization method and device. According to the method, a pulse harmonic wave magnetic field coil is arranged at the position below a continuous casting machine crystallizer, and a continuous harmonic wave magnetic field coil is arranged at the tail end of a continuous casting machine; and in the continuous casting production process, firstly, when a continuously cast blank passes through the pulse harmonic wave magnetic field coil, a large number of primary crystal nucleus are formed through the action of a pulse harmonic wave magnetic field, and then, when the continuously cast blank passes through the continuous harmonic wave magnetic field coil, under the action of the violent stirring by a continuous harmonic wave magnetic field, thelarge number of crystal nucleus are uniformly dispersed in a melt through the action of a flow field, so that the continuously cast blank with a homogenized solidification structure is obtained. Themethod and the device are used for semi-continuous casting and continuous casting production in the metallurgical industry, and are suitable for homogenization of the solidification structures of various metal materials.

Description

technical field [0001] The invention belongs to the technical field of metallurgy and metal material preparation, and in particular relates to a continuous casting slab homogenization device and method. Background technique [0002] The study of physical fields on the solidification process of metals first began in the 1930s, and has not developed much since then. This is because the requirements for high-density current, super-strong magnetic field and high-power ultrasound severely restrict the application of this technology. In addition, during that period, the solidification structure refinement technologies such as inoculation treatment, modification treatment and micro-alloying in the material field developed rapidly, and people were more willing to accept these simple solidification and fine-graining technologies. After entering the 21st century, the coordination of the material environment has raised questions about the traditional fine grain technology. At the same...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D11/11
CPCB22D11/11
Inventor 徐智帅翟启杰刘海宁仲红刚龚永勇李仁兴张云虎李莉娟
Owner SHANGHAI UNIV
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