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A prestressed microcrystalline ceramic liner and its production method

A technology of microcrystalline ceramics and production methods, which can be used in manufacturing tools, glass manufacturing equipment, glass molding, etc., and can solve problems such as corrosion

Active Publication Date: 2021-10-26
安徽鑫永晟微晶材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

According to the damage mechanism of the raw material warehouse, the present invention develops the prestressed microcrystalline ceramic composite liner, which mainly solves the problem of impact cracking and corrosion. Since the composite liner is composed of metal and microcrystalline ceramics, the toughness of the metal is good. It mainly plays the role of impact resistance, and when the microcrystalline ceramics obtains precompression stress, its impact strength can be significantly improved; the role of microcrystalline ceramics is anti-corrosion and wear resistance, especially to protect the metal plate from being impacted. will bend

Method used

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  • A prestressed microcrystalline ceramic liner and its production method
  • A prestressed microcrystalline ceramic liner and its production method
  • A prestressed microcrystalline ceramic liner and its production method

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Embodiment Construction

[0022] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0023] The invention utilizes the technology of sintering wear-resistant ceramics by low-temperature melting method (microcrystalline ceramic castables can be sintered into microcrystalline ceramics at 800-1200 degrees), and the high temperature of 1550-1680 degrees when molten iron is poured and casted heats the microcrystalline ceramics material, so that the part where the molten iron meets the microcrystalline ceramics, the microcrystalline ceramics will produce a liquid phase and be more closely combined with the metal. Since the expansion coefficient of cast steel is twice the thermal conductivity of the microcrystalline ceramics, when the metal and the microcrystalline ceramics After cooling down, the compressive stress applied to the microcrystalline ceramics by the cooling contraction of the cast steel plate (because the elastic modulus of the mi...

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Abstract

The invention discloses a prestressed microcrystalline ceramic liner and a production method thereof, comprising the steps of: 1) using the existing formula technology of sintering microcrystalline ceramics by a low-temperature fusion method to prepare low-temperature sintered microcrystalline ceramic blocks, and adopting the technology of the foundry industry; Lost foam technology, the lost foam is made into a grid shape, and then the low-temperature sintered microcrystalline ceramic plate is placed in the space of the lost foam to ensure that there is no other substance between the microcrystalline ceramic plate and the lost foam; 2) After melting the alloy steel , the temperature of the molten iron is controlled at 1550-1680 degrees, and it is poured into the lost foam. The high-temperature molten iron at 1650 degrees melts the lost foam. At this time, the part of the molten iron in contact with the microcrystalline ceramic plate produces a liquid phase. The liquid phase gradually infiltrates from the contact surface, and when the temperature is less than 800 degrees, the liquid phase generation and sintering stop completely; 3) When the metal in the lost foam is completely cooled to room temperature, due to the shrinkage rate of the cast steel is about 1%, and then formed Prestressed microcrystalline ceramic lining.

Description

technical field [0001] The invention belongs to the technical field of metal-ceramic composites, and in particular relates to a prestressed microcrystalline ceramic liner and a production method thereof. Background technique [0002] Microcrystalline ceramics have the advantages of wear resistance, corrosion resistance, temperature resistance and high hardness, which are excellent properties that other metals and organic materials cannot have at the same time, but microcrystalline ceramics have poor impact resistance and thermal and thermal shock resistance. , which are microcracks caused by process "defects" in the production process of microcrystalline ceramics (glass ceramics, wear-resistant ceramics and cermets), so when the microcrystalline ceramics are subjected to compressive stress, the microcracks will close or appear The slow expansion in the steady state increases the compressive strength and impact strength, and the tensile strength of microcrystalline ceramics i...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C03B19/06C03C10/00C03C27/02B22D19/02B22D19/08
CPCB22D19/02B22D19/08C03B19/06C03C10/00C03C27/02
Inventor 贾锡晟贾云吉李胜利伍国韬肖永力王振春王庄园董继斌张武举郑晓宁毕学峰方运买胡云林何永学王振林乐建华秦万金岳彩坤宋金秀郭刚熊辉张林飞张云雷吴向斌刘翔赵岩朱长亮周宝仓童恭成王纯志贾培祥
Owner 安徽鑫永晟微晶材料有限公司