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Sustainable determination system for remanufacturing system based on energy, environment and economy

A remanufacturing and sustainable technology, applied in the field of remanufacturing system sustainability measurement system, can solve the problems of no extension of remanufacturing process, excessive energy consumption, subjectivity and so on

Pending Publication Date: 2019-11-08
WUHAN UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There is no unified evaluation standard, and the current methods are mixed; the index analysis is not clear enough, and qualitative analysis methods are mostly used, which has a great impact on the accuracy of the evaluation results; the evaluation process is mostly human-involved and subjective
[0013] (2) Usually, only a certain link in the remanufacturing process is studied, and energy conservation and environmental protection are aimed at this link, and the entire remanufacturing process is not extended; usually only the influence of a single index is considered or only a single index is studied Optimization, the comprehensive optimal solution cannot be determined; only a single goal is considered, and the remanufacturing system can only be optimized for this goal, which may lead to very poor impact on other aspects
For example, if only the cost of remanufacturing is considered, the cost of remanufacturing may indeed be minimized in the end, but it may also lead to problems of excessive energy consumption and more serious environmental pollution.
[0014] (3) Usually only the remanufacturability of waste products is evaluated, the advantages of the remanufacturing system are compared with the manufacturing system, and the advantages of the remanufacturing system are pointed out relative to the manufacturing system, and the advantages of different remanufacturing systems are not studied. Inferior, it is impossible to obtain a comprehensive and optimal remanufacturing solution
[0016] (1) The method system of the existing technology for the analysis and evaluation of the remanufacturability of waste products is still immature;
[0017] (2) The existing technology does not extend to the entire remanufacturing process; usually only the influence of a single index is considered or optimized for a single index, and the comprehensive optimal solution cannot be determined
[0018] (3) Usually only the remanufacturability of waste products is evaluated, and the advantages and disadvantages of different remanufacturing systems are not studied, so it is impossible to obtain a comprehensive and optimal remanufacturing plan;
[0019] (4) The existing technology has not established a unified quantitative analysis model and a complete evaluation system and system, so there is still a large blindness in remanufacturing, and it is difficult to find the most suitable remanufacturing process route

Method used

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  • Sustainable determination system for remanufacturing system based on energy, environment and economy
  • Sustainable determination system for remanufacturing system based on energy, environment and economy
  • Sustainable determination system for remanufacturing system based on energy, environment and economy

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Embodiment 1

[0243] 1. Goal

[0244] The object of the present invention is to evaluate the sustainability of the remanufacturing system and find a comprehensive and optimal remanufacturing scheme by comprehensively considering the indicators such as environment, cost, and energy consumption. Taking the waste parts that can be remanufactured and repaired as the research object, the waste parts can be repaired through remanufacturing so that they can meet or even exceed the quality and performance of new parts. Each stage of remanufacturing includes cleaning, testing, repairing, retesting, packaging, transportation, etc. The boundary of the waste parts remanufacturing system is as follows: Figure 4 shown.

[0245] (1) method

[0246] The quality of parts remanufacturing scheme directly affects the cost of remanufacturing, the quality of parts and the time of remanufacturing. The optimization of remanufacturing scheme can effectively improve the quality of remanufactured parts, reduce the...

Embodiment 2

[0340] The invention establishes a comprehensive optimal remanufacturing sustainability evaluation model based on economy, energy and environment, and verifies the practicability of the method in actual production. Case analysis includes the following points: research object, result, discussion.

[0341] (1) Research object

[0342] The embodiment of the present invention aims to establish a remanufacturing sustainability evaluation model of the C6132A1 machine tool spindle of Guangzhou Machine Tool Works. The main shaft is a rotating shaft, and it is easy to cause torsional fatigue and bending fatigue fracture under the alternating load of bending and torsion. During high-speed operation, severe vibration will cause excessive deformation, cracks, and even fatigue fracture of the spindle. Spindle remanufacturing includes three main stages: cleaning inspection, surface repair and machining. Each process will generate certain costs, energy consumption and carbon dioxide emissi...

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Abstract

The invention belongs to the technical field of control and regulation, and discloses a sustainable determination system for a remanufacturing system based on energy, environment and economy, and thesystem analyzes the energy consumption through an energy consumption analysis module, and builds an energy consumption prediction model. The method comprises the steps of analyzing the processing costand the material purchasing cost of the total part remanufacturing cost through a cost analysis module, and establishing a part remanufacturing cost prediction model; calculating the carbon emissionof each workshop in a certain time period through a carbon emission calculation module according to an emission factor method; allocating the total carbon emission to each remanufactured part producedin the time period, and establishing a carbon emission prediction model and an environmental benefit prediction model; and evaluating the remanufacturing system through a comprehensive benefit evaluation module, and deciding an optimal scheme. According to the method, on the basis of evaluating the remanufacturability, the index for measuring the remanufacturing sustainability is established, theremanufacturing sustainability is evaluated, and the remanufacturing advantages are maximized.

Description

technical field [0001] The invention belongs to the technical field of control and adjustment, in particular to a sustainability measurement system for a remanufacturing system based on energy, environment and economy. Background technique [0002] At present, the existing technologies commonly used in the industry are as follows: [0003] Climate change and its related costs brought about by the use of fossil fuels are worrying, and governments and companies around the world are actively looking for countermeasures. Sustainable development has become a global consensus. With technological progress and policy implementation, energy efficiency can be improved, which leads to lower energy consumption and environmental impact while obtaining higher economic benefits. Energy savings have led to a reduction in greenhouse gas emissions of more than 4 billion tons of CO2 equivalent between 2000-2016, and without these energy savings, emissions would have increased by 12.5% ​​in 20...

Claims

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Application Information

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IPC IPC(8): G06Q10/04G06Q50/04
CPCG06Q10/04G06Q50/04Y02P90/30Y02P90/84Y02A90/10
Inventor 张旭刚敖秀奕王玉玲唐远洁张明月
Owner WUHAN UNIV OF SCI & TECH
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