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Strip steel surface defect detection method based on deep learning

A defect detection and deep learning technology, applied in the field of deep learning-based strip steel surface defect detection, can solve problems such as high labeling cost, insufficient docking degree, mutual mixing, etc., to improve detection accuracy, reduce model scale, and reduce error rate Effect

Pending Publication Date: 2019-11-22
TONGJI UNIV
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AI Technical Summary

Problems solved by technology

[0005] (1) High labeling cost: To deal with any defect, it is necessary to construct countless image samples, and to use a box to mark the defect in each image
This method will have three problems: first, it requires a huge labor cost; second, most steel plate defects are textured and have no clear target boundary, so it is extremely difficult to mark; third, different defects may be mixed with each other, blending with each other, which can have a lot of negative effects on model optimization
[0006] (2) Slow speed: Faster-RCNN's feature extraction framework based on VGG-16 has tens of thousands of parameters, which runs slowly on embedded devices and cannot be applied to real-time occasions
[0007] (3) Insufficient generalization ability: This method does not take into account the priority of the judgment of the presence or absence of defects and the judgment of defect types, and analyzes at the same level
However, based on the means of traditional machine vision, the degree of connection with artificial intelligence is not enough, and it is impossible to take advantage of the accuracy, generalization and robustness of big data, the Internet of Things and artificial intelligence in large-scale data processing.

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  • Strip steel surface defect detection method based on deep learning
  • Strip steel surface defect detection method based on deep learning
  • Strip steel surface defect detection method based on deep learning

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Embodiment Construction

[0041]The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments. This embodiment is carried out on the premise of the technical solution of the present invention, and detailed implementation and specific operation process are given, but the protection scope of the present invention is not limited to the following embodiments.

[0042] The invention provides a method for detecting defects on the surface of strip steel based on deep learning. The method extracts local information on the surface of strip steel through a convolutional neural network, conducts comprehensive analysis in combination with a scale pyramid, and finally obtains the type of defect and its precise position at the same time. Such as Figure 5 , Figure 6 As shown, the type of defect is obtained by analyzing the principal components of the defect, and the precise location is obtained by visualization of the heat map.

[0043] Convolutiona...

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Abstract

The invention relates to a strip steel surface defect detection method based on deep learning. According to the method, the local information of the surface of the strip steel is extracted through a defect judgment and defect classification double-flow network model. The comprehensive analysis is conducted in combination with a scale pyramid, a similar heat map is obtained. Finally, the types andpositions of defects are obtained at the same time. The defect judgment and defect classification double-flow network model comprises defect judgment branches and defect classification branches. Compared with the prior art, the method has the advantages of being small in calculation amount, high in calculation efficiency, high in robustness, low in labeling cost, high in precision, low in equipment cost and the like.

Description

technical field [0001] The invention belongs to the technical field of defect detection, and relates to a method for detecting defects on the surface of strip steel, in particular to a method for detecting defects on the surface of strip steel based on deep learning. Background technique [0002] The traditional strip surface defect detection methods are roughly manual detection method and stroboscopic light detection method, both of which are non-automatic detection methods. From 1950 to 1960, the method of manual visual inspection was mainly used for the detection of strip surface defects. Due to the high transmission speed during strip steel production, if a tiny surface defect is encountered, the human naked eye cannot accurately judge the type and level of the defect at all, resulting in a large number of missed and false detections of strip surface defects. Moreover, the factory environment is harsh, and there is usually noise and dust. Workers working in this environ...

Claims

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Application Information

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IPC IPC(8): G06T7/00G06T1/20
CPCG06T7/0004G06T1/20G06T2207/20081G06T2207/20084G06T2207/30136Y02P90/30
Inventor 王瀚漓徐昱韬
Owner TONGJI UNIV
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