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Inner wall cleaning method for plastifying unit of large injection moulding machine

An injection molding machine, large-scale technology, applied in the field of cleaning the inner wall of the plasticizing unit of the large-scale injection molding machine, can solve the problems of cleanliness observation and confirmation, manpower, material resources, time waste, long stagnation time, etc., to reduce cleaning difficulty and workload, reduce Cleaning volume and cleaning time, the effect of improving cleaning efficiency and speed

Inactive Publication Date: 2019-12-17
AVIC BEIJING INST OF AERONAUTICAL MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, for large-scale injection molding machines (≥40000KN), the stagnation time of injection molding raw materials in the plasticizing unit is usually long, the degradation and carbonization are serious, and a layer of residual material is tightly adhered to the inner wall of the plasticizing unit, relying solely on the friction of cleaning materials or plastic particles Cleaning can not make all the residues fall off, and can not realize the thorough cleaning of the inner wall of the cylinder of large injection molding machine
At the same time, the cleaning methods of the above patents do not observe and confirm the cleanliness of the inner wall of the plasticizing unit after cleaning, and only judge the plasticizing injection cleanliness of the injected raw materials after cleaning, there is a risk of incomplete cleaning and re-cleaning, resulting in A lot of waste of manpower, material resources and time

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Taking the cleaning of the plasticizing unit of a large injection molding machine with a clamping force of 40,000KN as an example, the inner diameter of the plasticizing unit is 200mm, the injection molding material is polycarbonate, and its melting temperature range is (280-320°C). The specific cleaning process is as follows:

[0028] A. Cleaning material filling plasticizing unit: According to the material properties of polycarbonate, the temperature of the plasticizing unit of the injection molding machine is raised to 290°C, and the mixture composed of special cleaning material for polycarbonate and polycarbonate at a ratio of 1:1 is added to fill the whole Plasticizing unit to discharge injection molding raw materials;

[0029] B. Evacuation of the plasticizing unit: After the injection molding raw materials are discharged, the molten mixed cleaning material is evacuated from the plasticizing unit, and the temperature of the plasticizing unit is cooled;

[0030] C....

Embodiment 2

[0037] Taking the cleaning of the plasticizing unit of a large injection molding machine with a clamping force of 40,000KN as an example, the inner diameter of the plasticizing unit is 150mm, the injection molding raw material is polymethyl methacrylate, and its melting temperature range is (225-260°C). The specific cleaning process is as follows:

[0038] A. Cleaning material to fill the plasticizing unit: According to the material properties of the injection molding raw material polymethyl methacrylate, the plasticizing unit of the injection molding machine is heated to 245°C, and the PP cleaning material is added to fill the entire plasticizing unit, so that the polymethyl methacrylate Ester discharge;

[0039] B. Evacuation of the plasticizing unit: After the polymethyl methacrylate is discharged, the molten PP cleaning material is emptied from the plasticizing unit, and the plasticizing unit is cooled;

[0040] C. Plasticizing unit disassembly and screw extraction: After ...

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Abstract

The invention discloses an inner wall cleaning method for a plastifying unit of a large injection moulding machine. The inner wall cleaning method comprises the following steps: A, filling cleaning materials, and cleaning the plastifying unit; B, dismounting the plastifying unit and withdrawing a screw; C, performing cloth scrubbing; D, rotating and cleaning a copper brush; E, milling and cleaning; and F, performing inner wall observation. The inner wall cleaning method adopts the cleaning materials to fill the plastifying unit to clear injection-moulded raw materials in the plastifying unit,and the cleaning materials are discharged, so that workload and difficulty of follow-up cleaning of the plastifying unit can be greatly reduced. After the plastifying unit is dismounted and the screwis withdrawn, most of residual materials in the plastifying unit are cleared by high-temperature cloth at a forming plastifying temperature, and residual materials adhered on the inner wall of the plastifying unit can be effectively removed by using the copper brush to rotate and clean. A few stubborn residual materials adhered on the inner wall of the plastifying unit are completely stripped. Theinner wall cleaning method can completely remove the residual materials adhered on the inner wall of the plastifying unit, guarantees effectiveness on material change and impurity removal of the injection moulding machine, and is especially suitable for clearing the inner wall of the plastifying unit of the large injection moulding machine.

Description

technical field [0001] The invention relates to a method for cleaning the inner wall of a plasticizing unit of a large injection molding machine, which belongs to the technical field of cleaning the plasticizing unit of an injection molding machine. Background technique [0002] The plasticization quality of injection molding raw materials in the plasticization unit of the injection molding machine is one of the key factors determining the quality and performance of injection molded parts, especially for the molding of products with high requirements for appearance quality, and the situation of refueling molding on the injection molding machine Down. The plasticizing unit of a large injection molding machine (mold clamping force ≥ 40,000KN) has a large capacity, and the molding cycle of the molded product is generally longer. The injection molding raw materials stay in the plasticizing unit for a long time, even exceeding 1 hour. Long-term high-temperature residence is easy ...

Claims

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Application Information

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IPC IPC(8): B29C45/17
CPCB29C45/1753
Inventor 葛勇相宁王博伦王韬颜悦
Owner AVIC BEIJING INST OF AERONAUTICAL MATERIALS