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Three-layer coextrusion material layer and preparation method thereof

A three-layer co-extrusion and material layer technology, applied in the field of materials, can solve problems such as high cost, increased process cost, and complicated manufacturing process, and achieve the effects of smooth surface, good elasticity, and good sealing

Pending Publication Date: 2019-12-17
厦门德菲尔特新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, a good partition should have good sealing performance to prevent the leakage of the feed liquid in the electrodialysis unit. The partitions of the existing electrodialysis devices are generally flat frame-plate structures. After many people in recent years In the research on the separator, the preparation process of the electrodialysis separator is also innovative. CN 102921303 discloses an electrodialysis separator with a sealing line on the surface, and discloses that the plate frame is composed of a PP sheet and protruding sealing lines on both sides. That is, it enhances the sealability of the electrodialysis separator by adding a sealing line, which has the following disadvantages: the manufacturing process is relatively complicated and the cost is high
There is also a layer of anti-leakage coating directly on the frame of the partition, but this method will increase the process cost, and the coating will make the upper and lower partitions stick together, which cannot be recycled and reused.
At present, there is no specific report on the use of three-layer co-extruded material layers to make electrodialysis separators

Method used

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  • Three-layer coextrusion material layer and preparation method thereof
  • Three-layer coextrusion material layer and preparation method thereof
  • Three-layer coextrusion material layer and preparation method thereof

Examples

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Embodiment 1

[0026] A three-layer co-extrusion material layer, including an outer layer, a middle layer, and an inner layer, and the middle layer is a PP material layer; the raw materials used for the outer layer and the inner layer are EVA; the thickness of the three-layer co-extrusion material layer is 0.7mm, wherein , the thickness of the middle layer is 0.5mm, the thickness of the outer layer is 0.1mm, and the thickness of the inner layer is 0.1mm.

[0027] This embodiment also provides a preparation method for the above-mentioned three-layer co-extruded material layer, which includes the following steps: drying the raw material for preparing the middle layer at a temperature of 80° C. for 4 hours and then putting it into the hopper of the extruder 1 and passing it through the extruder I extrude the middle layer, and the extrusion temperature is 180°C; dry the raw materials for preparing the outer layer and the inner layer at 80°C for 4 hours, and then put them into the hopper of the ex...

Embodiment 2

[0031] A three-layer co-extrusion material layer, including an outer layer, a middle layer, and an inner layer, and the middle layer is a PP material layer; the raw materials used for the outer layer and the inner layer are TPE; the thickness of the three-layer co-extrusion material layer is 1mm, wherein, The thickness of the middle layer is 0.7mm, the thickness of the outer layer is 0.15mm, and the thickness of the inner layer is 0.15mm.

[0032] This embodiment also provides a preparation method for the above-mentioned three-layer co-extruded material layer, which includes the following steps: drying the raw material for preparing the middle layer at a temperature of 100°C for 3 hours, putting it into the hopper of the extruder I and passing it through the extruder I extrude the middle layer at a temperature of 210°C; dry the raw materials for the preparation of the outer layer and the inner layer at 100°C for 3 hours and put them into the hopper of the extruder II to extrude...

Embodiment 3

[0036] A three-layer co-extrusion material layer, including an outer layer, a middle layer, and an inner layer, and the middle layer is a PP material layer; the raw materials used for the outer layer and the inner layer are TPR; the thickness of the three-layer co-extrusion material layer is 1.2mm, wherein , the thickness of the middle layer is 0.96mm, the thickness of the outer layer is 0.12mm, and the thickness of the inner layer is 0.12mm.

[0037] This embodiment also provides a preparation method for the above-mentioned three-layer co-extruded material layer, comprising the following steps: drying the raw material for preparing the middle layer at a temperature of 120° C. for 2 hours, putting it into the hopper of the extruder I and passing it through the extruder I extrude the middle layer, and the extrusion temperature is 240°C; dry the raw materials for preparing the outer layer and the inner layer at 120°C for 2 hours, and then put them into the hopper of the extruder ...

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Abstract

The invention discloses a three-layer coextrusion material layer and a preparation method thereof. The three-layer coextrusion material layer comprises an outer layer, an intermediate layer and an inner layer, wherein the intermediate layer is a PP material layer; the raw materials used for preparing the outer layer comprise the following components in percentage by mass: 0-100% of EVA (Ethylene Vinyl Acetate), 0-100% of TPE (Thermoplastic Polyethylene) and 0-100% of TPR (Thermoplastic Rubber); and raw materials for preparing the inner layer comprise the following components in percentage by mass: 0-100% of EVA (Ethylene Vinyl Acetate), 0-100% of TPE (Thermoplastic Polyethylene) and 0-100% of TPR (Thermoplastic Rubber). According to the invention, the PP material layer is used as an intermediate support layer; the three-layer co-extrusion material layer prepared by adopting the EVA, TPE, TPR and other material layers as a sealing layer is smooth in surface and good in elasticity; the three-layer co-extrusion material layer can be used for preparing a partition plate component in an electrodialysis device, when the electrodialysis partition plate is used, the outer layer and the inner layer between an upper partition plate and a lower partition plate which are adjacent to each other are attached to each other to directly form an anti-leakage ring, the sealing performance is good, the partition plate component can be recycled repeatedly, and the electrodialysis partition plate component is environmentally friendly.

Description

technical field [0001] The invention relates to the field of material technology, in particular to a three-layer co-extrusion material layer and a preparation method thereof. Background technique [0002] Electrodialysis equipment is a kind of water treatment equipment, which mainly consists of polar plates, electrodes, ion exchange membranes, separators and clamping devices, etc. The separator is one of the main components of electrodialysis equipment, and its main function is to A certain gap is formed in the middle of the ion exchange membrane to form a compartment, which is used as a channel for the feed liquid during the electrodialysis operation. Therefore, a good partition should have good sealing performance to prevent the leakage of the feed liquid in the electrodialysis unit. The partitions of the existing electrodialysis devices are generally flat frame-plate structures. After many people in recent years In the research on the separator, the preparation process o...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B27/32B32B27/30B32B27/06B32B25/00B32B25/08B01D61/42
CPCB32B27/32B32B27/306B32B27/06B32B25/00B32B25/08B01D61/422
Inventor 陈滢黄梅杨鸿亮陈瀚韬
Owner 厦门德菲尔特新材料有限公司