Rotary machine field dynamic balance calculating and adjusting method based on Office software

A technology for on-site dynamic balancing and rotating machinery, applied in static/dynamic balance testing, testing of machine/structural components, instruments, etc., can solve the problems of complex calculation and implementation, inability to save at any time, and high cost

Active Publication Date: 2020-01-03
华能(大连)热电有限责任公司 +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The problem of the prior art is that the current conventional on-site dynamic balance calculation and implementation methods of rotating machinery include drawing method or graphic method, vector calculation method, influence coefficient method, modal balance method, etc. The calculation and implementation of these methods are relatively complicated and labor-intensive. The amount is large, the construction period is long, and the accuracy is not high. Some companies invite professional teams to use special dynamic balancers to implement on-site dynamic balance for a fee, but the cost is relatively high, and ordinary companies rarely have the ability to independently implement on-site dynamic balance.
[0004] The problem of the prior art is that although a simple vibration analyzer does not have the function of implementing on-site dynamic balance, as long as it is used to measure the double-frequency amplitude and phase of the rotor vibration of a rotating machine, it can be completely autonomous, Fast and precise on-site balancing
The currently commonly used calculation methods are all fixed in professional dynamic balancing machines or balancer devices, or on professional computer software or mobile phone APP, which is very inconvenient to apply, especially the dynamic balance data that has been implemented in history cannot be saved and queried at any time. , cases and results, and does not have the online real-time data correction function, which brings a lot of inconvenience to the on-site implementation workers and greatly reduces the probability of successful on-site implementation

Method used

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  • Rotary machine field dynamic balance calculating and adjusting method based on Office software
  • Rotary machine field dynamic balance calculating and adjusting method based on Office software
  • Rotary machine field dynamic balance calculating and adjusting method based on Office software

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Embodiment Construction

[0130] This embodiment provides a set of on-site dynamic balance calculation and adjustment methods for rotating machinery based on office software. The following on-site dynamic balance methods are application examples:

[0131] The vibration of a centrifugal fan seriously exceeds the standard, and the general frequency value of the horizontal vibration of the fan is measured A 通 = 210um, the double frequency amplitude and phase of the original vibration before the test is A 0 =204∠256°, the working speed is 2960 rpm.

[0132] 1. The existing single-plane dynamic balance vector analysis and influence coefficient calculation and adjustment methods are as follows:

[0133] Note: here α, A 0 、A 1 ,P t , ΔA are both vectors

[0134] P t : Trial weight (14g∠0°)

[0135] A 1 : Vibration after trial addition (186∠210°)

[0136] ΔA: effect vector, that is, the amount of vibration change before and after trial application

[0137] ΔA=A 1 -A 0 =186∠210°-204∠256°=153.28∠137°...

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Abstract

The invention discloses a rotary machine field dynamic balance calculating and adjusting method based on Office software. The method comprises the following steps: in the field equipment vibration analysis diagnosis and fault processing, an accurate unbalance position and corresponding trail mass result can be automatically calculated and given out by only inputting a certain important related data after detecting and calculating the rotor unbalance mass and phase; according to different equipment characteristics and personal requirements of working personnel, four common field dynamic balancecalculating and adjusting tools and four auxiliary tools matched with effective and smooth implementation of the dynamic balance are provided at the same time, and all complex calculations, corrections, storage and historic data inquiry for implementing the dynamic balance at the field can be accomplished on a normal smart phone and computer capable of running WPS Office or Microsoft Office Excelprogram. Compared with other rotary machine field dynamic balance calculating and adjusting method, the method disclosed by the invention has the features that the dynamic balance precision is more precise, convenient and faster, the start-stop times can be maximally reduced, and the method is safe, reliable, and capable of saving energy source.

Description

technical field [0001] The invention belongs to the field of industrialized production, and in particular relates to an on-site dynamic balance calculation and adjustment method of a rotary machine based on office software. Background technique [0002] The unbalance of rotating machinery is the most common fault in industrial production sites. The mass imbalance of the rotor system is the main cause of vibration faults. Engineering practice shows that implementing dynamic balance at the rated speed of rotating machinery on site is an effective way to solve unbalanced vibration faults. One, it is a method of vibration detection analysis and dynamic balance correction in the field working state or close state. [0003] The problem of the prior art is that the current conventional on-site dynamic balance calculation and implementation methods of rotating machinery include drawing method or graphic method, vector calculation method, influence coefficient method, modal balance m...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01M1/38
CPCG01M1/16G01M1/32
Inventor 肖永国张振乙陈方毅杜东明解继刚张越徐德勤于庆洲李云鹏白世群孙庆惠赵宏
Owner 华能(大连)热电有限责任公司
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