An intelligent plate parts processing production line combining general and special equipment

Abstract

An intelligent plate parts processing production line combining general-purpose and special-purpose equipment. From the automatic feeding device, four special-purpose processing machine tools with one to four stations and one general-purpose processing machine tool with five stations are arranged in a straight line; There is a truss transportation device arranged in parallel behind the four stations, on which there are four mechanical arms corresponding to the material handling of each station; a four-axis manipulator is installed between the fourth and fifth stations to realize material handling between the two stations and Finished product blanking; industrial cameras are arranged on the two-station robotic arm and the four-axis manipulator to identify defective products; waste boxes are set between the first and second stations and the fourth and fifth stations to store defective products; The front side of the five-station is equipped with a blanking box for storing finished products; a waste conveying mechanism is installed under the entire production line for the collection and transportation of waste. The invention realizes the flexibility of the production line through the combination of general-purpose and special-purpose equipment and the use of flexible fixtures and slide rail cylinders, balances the processing time of each station, and improves production efficiency.

Description

technical field [0001] The invention relates to an efficient automatic production line, in particular to an intelligent plate-type parts processing production line combining general-purpose and special-purpose equipment, which belongs to the technical field of mechanical processing equipment, and is especially suitable for the assembly line production of plate-and-frame parts that need to control manufacturing costs model. Background technique [0002] Flexible processing production line is an inevitable way for traditional manufacturing to transform into automated production, and it is an inevitable choice for manufacturing companies to improve production efficiency and reduce labor costs. For the processing of plate and frame parts with large output and simple structure, the advantages of flexible production lines can be better applied. However, while enterprises are pursuing automated and flexible production, due to the limitations of various factors, they often cannot a...

AI Technical Summary

Problems solved by technology

However, while enterprises are pursuing automated and flexible production, due to the limitations of various factors, they often cannot achieve the expected results. The problem lies in: the manufacturing cost of the flexible production line is too high, far exceeding the expected return; the production line cannot be truly flexible. Unable to adapt to product and market changes; production line processing efficiency is low, and output requirements cannot be met

This kind of production method has low equipment cost and convenient maintenance, but the level of automation is low, the dependence on workers is large, and the labor cost is high

Moreover, the large number of machine tools is not conducive to unified management, and the production efficiency is also limited by the factors of workers

Some enterprises are eager to seek a production method that reduces labor costs and improves the level of automation. They blindly choose the flexible production line layout of common manipulators combined with general-purpose processing equipment on the market, and combine the processing technology of plate and frame parts with the production line rigidly, resulting in many problems

Plate and frame parts belong to low cost, low processing requirements, and mass production; the cost of a flexible production line using multiple general-purpose processing equipment has exceeded the value of plate and frame parts, and general-purpose processing equipment cannot reach the processing of special-purpose machine tools Efficiency, so that the output demand of the product cannot be met

In addition, when the upper and lower surfaces of plate parts are milled, due to clamping deformation, vibration and other factors, it is easy to produce defective products that have not been milled. At present, they are mainly sorted manually, which greatly wastes resources and consumes time consuming

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