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Extrusion process for manufacturing enameled wires

An extrusion process, enameled wire technology, used in cable/conductor manufacturing, electrical components, circuits, etc., can solve the problem of inability to achieve light, thin, short and small, achieve light, thin, short, reduce volume and weight, and avoid the use of organic coatings Effect

Inactive Publication Date: 2020-04-03
南通远景电工器材有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The enameled wire produced by the traditional preparation process cannot be light, thin and short, and cannot reduce and avoid the use of organic coatings in the production and application of conventional insulation systems. Therefore, we propose an extrusion process for manufacturing enameled wire

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] During preparation, select raw materials, select high-quality copper rods, strictly control its resistivity and copper content to reach T2 standard copper, purchase PEI pellets, plasticizers, etc. for formula trial production, screen and determine the appropriate insulating material formula, and select High-quality nylon and polyethylene; copper round wire with a nominal diameter of 1.00 is selected as the trial-produced conductor, and the thickness of the PEI insulation layer is 0.07mm. SJ-45 plastic extruder is used to extrude a layer of PEI insulation layer on the copper round wire, and then extruded A layer of polyethylene, and extrude the nylon sheath at the same time; the PEI insulating layer, polyethylene and extruded nylon sheath obtained in the above steps are cooled, dried, inspected, collected and arranged in sequence, and finally measured and packaged into the warehouse; The drying temperature of the material before the trial production was maintained at 150°...

Embodiment 2

[0022] During preparation, select raw materials, select high-quality copper rods, strictly control its resistivity and copper content to reach T2 standard copper, purchase PEI pellets, plasticizers, etc. for formula trial production, screen and determine the appropriate insulating material formula, and select High-quality nylon and polyethylene; copper round wire with a nominal diameter of 1.00 is selected as the trial-produced conductor, and the thickness of the PEI insulation layer is 0.09mm. SJ-45 plastic extruder is used to extrude a layer of PEI insulation layer on the copper round wire, and then extrude A layer of polyethylene, and extrude the nylon sheath at the same time; the PEI insulating layer, polyethylene and extruded nylon sheath obtained in the above steps are cooled, dried, inspected, collected and arranged in sequence, and finally measured and packaged into the warehouse; The drying temperature of the material before the trial production was maintained at 150°C...

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PUM

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Abstract

The invention discloses an extrusion process for manufacturing an enameled wire. The extrusion process for manufacturing the enameled wire comprises the following steps: selecting raw materials, wherein a trial-manufactured conductor is a copper round wire with the nominal diameter of 1.00, the thickness of a PEI insulating layer is 0.07-0.09 mm, the PEI insulating layer is extruded on the copperround wire through an SJ-45 plastic extruder, then a polyethylene layer is extruded, and a nylon sheath is extruded; cooling, blow-drying, inspecting, winding and arranging the PEI insulating layer, the polyethylene and the extruded nylon sheath which are prepared in the above steps in sequence; and finally performing metering, packaging and warehousing. According to the extrusion process for manufacturing the enameled wire, the extruded product mainly uses a sub high-frequency electronic transformer, a partition plate, interlayer adhesive tape and insulation adhesive tape in the transformer can be omitted, the production cost is reduced, the size and the weight of the transformer are reduced, lightness, thinness and shortness are realized, the use of an organic coating in the production and application process of a conventional insulation system can be reduced and avoided, and the insulation system is an environment-friendly green material.

Description

technical field [0001] The invention relates to the field of enameled wire preparation, in particular to an extrusion process for manufacturing enameled wire. Background technique [0002] Enameled wire is the main raw material of products such as motors, electrical appliances and household appliances. Especially in recent years, the electric power industry has achieved sustained and rapid growth, and the rapid development of household appliances has brought a wider field of application of enameled wire, followed by Higher requirements are put forward for enameled wire. For this reason, the product structure adjustment of enameled wire is inevitable, and the raw materials (copper, lacquer), enamelling process, process equipment and detection methods that are matched with it are also urgently needed to be developed and researched; [0003] At present, there are more than a thousand enameled wire manufacturers in my country, and the annual production capacity has exceeded 250...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01B13/14H01B13/24
CPCH01B13/14H01B13/148H01B13/24
Inventor 董桂香李丹波
Owner 南通远景电工器材有限公司
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