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Superlarge-diameter rotation body tool fixture

A technology of ultra-large diameter and tooling fixtures, applied in the field of tooling fixtures, can solve the problems of uncontrollable deformation, unguaranteed precision, and low production efficiency, and achieve the effects of reduced clamping stability, more processing points, and difficult hoisting

Pending Publication Date: 2020-04-21
JIANGSU JIXIN WIND ENERGY TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

During the process, the wind power stator and rotor need to be hoisted, flipped and clamped multiple times, resulting in long processing hours, low production efficiency, and uncontrollable deformation. The window area can only be processed by side milling, which is time-consuming and laborious, and the accuracy cannot be guaranteed.

Method used

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  • Superlarge-diameter rotation body tool fixture
  • Superlarge-diameter rotation body tool fixture
  • Superlarge-diameter rotation body tool fixture

Examples

Experimental program
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Effect test

Embodiment Construction

[0032] To provide a tooling fixture for a super-large diameter rotary body, see Figure 1-5 , the super-large-diameter revolving body is a wind power stator and rotor (6), its length is 6.9m, the width of the outer ring is 1.2m, and the gross weight is 40t; the fixture includes a rotary table (1) and 8 supports (2) , also includes 4 clamps, the clamps are arranged on the support (2) at intervals; the upper surface of the rotary table is provided with 8 rails (5) radially from its rotation center; each of the The track (5) has two rows of locking teeth (51), two slideways (52) located outside the two rows of locking teeth (51), and a guide groove (54) between the two rows of locking teeth (51). ); two adjacent teeth (51) in the same row are separated by a slot (53); the support (2) can slide on the track (5) along the slideway (52); The support (2) is used to support the outer ring of the super-large-diameter revolving body; the clamp is used to clamp the outer wall of the inn...

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Abstract

The invention relates to a superlarge-diameter rotation body tool fixture. The superlarge-diameter rotation body tool fixture comprises a rotary workbench and a plurality of supporting devices and a benchmark device which are slidably arranged on the rotary workbench, some or all of the plurality of supporting devices are provided with fixtures, and the supporting devices and the fixtures form aninternal-external dual supporting and inwards clamping superlarge-diameter rotation body clamping mechanism. The superlarge-diameter rotation body deformation risk is reduced on the premise that the clamping stability is guaranteed; double-row staggered clamping tooth sliding ways are adopted and cooperate with locking keys on the two sides of a bottom plate, and the higher positioning precision of the supporting devices on tracks is achieved; and supporting groups with the adjustable height are adopted, workpieces are allowed to be separated from supporting of the rotary workbench face, therefore, the increased machining space is obtained, and the workpiece turning number is decreased.

Description

technical field [0001] The invention relates to the field of mechanical processing, in particular to a fixture for mechanical processing, and more specifically to a tooling fixture for a super large-diameter rotary workpiece. Background technique [0002] With the development of large-scale wind turbines, the size of its components also continues to increase. Wind power stator and rotor is one of the main core components of wind power generators, which is a type of rotary casting; at present, the most common wind power generator stator and rotor have an external dimension of about Φ6.9m x 1.2m, and a blank weight of about 40 tons; Compared with the overall size of the stator and rotor, its wall thickness is relatively thin, and it is easy to deform during processing; in addition, the number of holes processed in the wind power stator and rotor is large and the processing requirements are high. This makes it difficult to lift, turn over, and poor positioning accuracy in the ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23B31/103B23Q3/06
CPCB23B31/103B23Q3/06
Inventor 顾建军李月年鄂霞朱茜朱丽荣吴君
Owner JIANGSU JIXIN WIND ENERGY TECH
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