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Intelligent broken yarn monitoring system based on big data AI for embroidery device

An intelligent monitoring system and big data technology, applied in the direction of embroidery machine, embroidery machine mechanism, textile and papermaking, etc., can solve the problems of affecting processing efficiency, easy to break yarn, time-consuming and labor-intensive, etc., to ensure continuity, improve The effect of textile processing efficiency

Active Publication Date: 2020-05-01
艾百合纺织科技(安徽)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the textile field, the wire feeding mechanism is an essential and important part of automatic production systems such as embroidery and knitting. However, due to improper operation or performance problems of the wire itself, the wire feeding mechanism is often prone to yarn breakage. Once the yarn is broken, the entire processing equipment needs to be shut down, and the center of gravity of the wire needs to be connected manually, which is time-consuming and laborious, and seriously affects the processing efficiency

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Intelligent broken yarn monitoring system based on big data AI for embroidery device
  • Intelligent broken yarn monitoring system based on big data AI for embroidery device
  • Intelligent broken yarn monitoring system based on big data AI for embroidery device

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Effect test

Embodiment 1

[0028] Such as figure 1 As shown, an intelligent monitoring system for yarn breakage of an embroidery device based on big data AI includes a thread reel 10 for outputting silk thread, and a wire feeding device for transporting the thread on the thread reel 10 to the embroidery mechanism for detecting The first detection mechanism 50 of the tensile strength of the silk thread inside the silk device is used to detect the second detection mechanism 90 of the thread tension between the wire feeding mechanism and the embroidery mechanism. When the silk thread on the first detection mechanism 50 is disconnected, it is used for Its rejoined wiring mechanism 40, and data processing module, data storage module, central processing unit and driving module; Said data processing module is used for receiving the detection signal of first detection mechanism 50 and second detection mechanism 90, said data The storage module is used for storing the ultimate tensile strength experimental detec...

Embodiment 2

[0039] A method for preventing yarn breakage based on the broken yarn intelligent monitoring system shown in embodiment 1, comprising the steps of:

[0040] Step 1: Enter the experimental data of the tensile strength of the silk thread into the data storage module;

[0041] Step 2: Start the wire feeding device, and monitor the detection data of the first detection mechanism 50 and the second detection mechanism 90 in real time; The tensile force of the silk thread is close to the average value of the tensile strength of the experimental data;

[0042] Step 3: When the wire tension detected by the second detection mechanism 90 is greater than the wire tension detected by the first detection mechanism 50, the system automatically controls the second wire feeding roller 80 to accelerate until the wire tension detected by the second detection mechanism 90 is smaller than the first detection The wire pulling force detected by mechanism 50;

[0043] Step 4: When the wire on the f...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention belongs to the technical fields of spinning and intelligent manufacturing, and particularly relates to an intelligent broken yarn monitoring system based on big data AI for an embroiderydevice. The system comprises a wire coil, a wire feeding device, a first detection mechanism, a second detection mechanism, a wire connecting mechanism, a data processing module, a data storage module, a central processing unit and a driving module. According to the intelligent broken yarn monitoring system, before silk yarn is conveyed to downstream equipment, the tensile strength of the silk yarn is detected firstly, compared with tensile experiment data of the silk yarn, it is guaranteed that the silk yarn meets the strength requirement, and when a weak point appears on the silk yarn, thesilk yarn can be actively broken from the weak point, the controllability of a disconnection position is guaranteed, the gravity center of the silk yarn is connected by quickly avoiding the disconnection position, uncontrollable breakage of the silk yarn in the spinning process is avoided, the continuity of equipment production is guaranteed, and the spinning processing efficiency is improved.

Description

technical field [0001] The invention belongs to the technical field of textile and intelligent manufacturing, and in particular relates to an intelligent monitoring system for yarn breakage of an embroidery device based on big data AI. Background technique [0002] In the textile field, the wire feeding mechanism is an essential and important part of automatic production systems such as embroidery and knitting. However, due to improper operation or performance problems of the wire itself, the wire feeding mechanism is often prone to yarn breakage. Once the yarn is broken, the entire processing equipment needs to be shut down, and the center of gravity of the silk thread needs to be connected manually, which is time-consuming and laborious, and seriously affects the processing efficiency. Contents of the invention [0003] The purpose of the present invention is to provide an intelligent monitoring system for embroidery device yarn breakage based on big data AI that can eff...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): D05C11/00D05C11/20
CPCD05C11/00D05C11/20
Inventor 金科赵辉
Owner 艾百合纺织科技(安徽)有限公司
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