High-precision flat shade cloth dyeing process

A high-precision, shading cloth technology, applied in the field of textile dyeing, can solve the problems of long wet processing time, affecting the fabric feel, large sewage discharge, etc., to improve color fastness, ensure dyeing uniformity, and efficient dyeing effect.

Active Publication Date: 2020-05-12
LANGXI YUANHUA TEXTILE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The printing and dyeing industry has always adopted the two-bath two-step dyeing method of disperse / reactive dyes for dyeing polyester-cotton blended or interwoven fabrics, that is, dyeing polyester with disperse dyes-reduction cleaning-reactive dyes for over-dyeing cotton. The entire dyeing process takes more than 10 Hours, low efficiency, high energy consumption, large sewage discharge, and because of the long wet processing time, it is easy to make the cloth surface fuzzy and affect the fabric feel

Method used

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  • High-precision flat shade cloth dyeing process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] (1) Dye liquor preparation: Add 3kg of disperse dyes, 2kg of reactive dyes and 5kg of leveling agent to 90kg of water at 55°C, the leveling agent consists of glucoside and L-glutamine with a mass ratio of 3:0.5, stir to dissolve, get the dye solution;

[0042] (2) Dyeing: immerse 5kg of polyester-cotton blended yarn into the dyeing solution, the bath ratio is controlled at 1:20, the initial temperature of the dyeing solution is set at 50°C, and heated to 86°C at a heating rate of 2°C / min for 30 minutes, and then Add 3kg color fixing agent polyallyl glycol, continue to heat at 2°C / min to 112°C for 15min;

[0043] (3) Washing: The polyester-cotton blended yarn after the above dyeing process enters the washing process. The washing is divided into three stages. The washing temperature in the first stage is set at 50 ° C. After washing for 15 minutes, the waste liquid is drained; and then The second stage of water washing, the temperature of the second stage of water washin...

Embodiment 2

[0047] The color-fixing agent consumption in embodiment 1 is revised to 2kg, all the other are exactly the same as embodiment 1.

[0048] (1) Dye liquor preparation: Add 3kg of disperse dyes, 2kg of reactive dyes and 5kg of leveling agent to 90kg of water at 55°C, the leveling agent consists of glucoside and L-glutamine with a mass ratio of 3:0.5, stir to dissolve, get the dye solution;

[0049](2) Dyeing: immerse 5kg of polyester-cotton blended yarn into the dyeing solution, the bath ratio is controlled at 1:20, the initial temperature of the dyeing solution is set at 50°C, and heated to 86°C at a heating rate of 2°C / min for 30 minutes, and then Add 2kg color-fixing agent polyallyl glycol, continue heating to 112°C at a heating rate of 2°C / min and keep it warm for 15min;

[0050] (3) Washing: The polyester-cotton blended yarn after the above dyeing process enters the washing process. The washing is divided into three stages. The washing temperature in the first stage is set ...

Embodiment 3

[0068] In embodiment 1, increase finishing process, all the other are completely with embodiment 1.

[0069] (1) Dye liquor preparation: Add 3kg of disperse dyes, 2kg of reactive dyes and 5kg of leveling agent to 90kg of water at 55°C, the leveling agent consists of glucoside and L-glutamine with a mass ratio of 3:0.5, stir to dissolve, get the dye solution;

[0070] (2) Dyeing: immerse 5kg of polyester-cotton blended yarn into the dyeing solution, the bath ratio is controlled at 1:20, the initial temperature of the dyeing solution is set at 50°C, and heated to 86°C at a heating rate of 2°C / min for 30 minutes, and then Add 2kg color-fixing agent polyallyl glycol, continue heating to 112°C at a heating rate of 2°C / min and keep it warm for 15min;

[0071] (3) Finishing: Immerse the polyester-cotton blended yarn dyed above into the finishing agent, the bath ratio is controlled at 1:20, the temperature of the finishing agent is set at 75°C, and the temperature is kept for 30 minu...

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Abstract

The invention discloses a high-precision flat shade cloth dyeing process, and relates to the technical field of textile dyeing. The dyeing process comprises the following steps of (1) dye liquor preparation; (2) dyeing; (3) water washing; and (4) fabric weaving. A polyester-cotton blended yarn is dyed by utilizing a disperse dye and an reactive dye, efficient dyeing of polyester fibers and cottonfibers is achieved, and the dyeing uniformity is ensured through the cooperative use of a leveling agent; the adhesive force of the dyes on the polyester-cotton fibers is enhanced through the additionof a color fixing agent, so that the color fastness of the prepared polyester-cotton fabric is improved; and the prepared high-precision flat shade cloth is suitable for being used as a processing fabric of middle and high-grade curtains, the shading rate is close to 100%, the soaping color fastness and the light fastness to sunlight are high, and the use quality of the curtains is guaranteed.

Description

Technical field: [0001] The invention relates to the technical field of textile dyeing, in particular to a dyeing process of a high-precision flat shading cloth. Background technique: [0002] High-precision flat shading cloth is usually used in the processing of curtains, and it is required to have good shading rate and color fastness. At present, polyester-cotton blended fabric is one of the commonly used processing fabrics for curtains, which has the dual characteristics of polyester and cotton. [0003] The printing and dyeing industry has always adopted the two-bath two-step dyeing method of disperse / reactive dyes for dyeing polyester-cotton blended or interwoven fabrics, that is, dyeing polyester with disperse dyes-reduction cleaning-reactive dyes for over-dyeing cotton. The entire dyeing process takes more than 10 Hours, low efficiency, high energy consumption, large sewage discharge, and because of the long wet processing time, it is easy to make the cloth surface f...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06P1/16D06P1/38D06P3/872D06P1/649D06P1/651D06P1/613D06P5/02
CPCD06P1/16D06P1/38D06P3/8252D06P1/65131D06P1/6495D06P1/6138D06P5/02
Inventor 周钟鸣
Owner LANGXI YUANHUA TEXTILE
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