Rubber sealing ring surface defect detection method based on machine vision

A rubber sealing ring and defect detection technology, applied in the field of detection, can solve the problems of disadvantageous defect detection, low light intensity, and reduced detection accuracy.

Pending Publication Date: 2020-05-12
BEIJING UNIV OF TECH
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  • Abstract
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AI Technical Summary

Problems solved by technology

The segmentation algorithm is affected by the gray level difference between the object and the background. If the gray level difference between the object and the image background is not large due to low light intensity, dark background, rough bottom surface of the loading object, etc., the segmentation result will be affected. Detrimental to defect detection;
[0010] (3) Calculation error - any part of the surface of the O-ring is not flat, but has a certain curvature, so the actual size of a pixel block on the sealing ring image is not necessarily the same as the pixel size converted according to the calibration parameters Similarly, the sizes of any two pixels are n

Method used

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  • Rubber sealing ring surface defect detection method based on machine vision
  • Rubber sealing ring surface defect detection method based on machine vision
  • Rubber sealing ring surface defect detection method based on machine vision

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[0075] 1) Preparation

[0076] Real-time detection environment: O-shaped rubber seal ring surface defect detection algorithm runs on the seal ring production line, and related equipment includes computers, high-precision CCD line-scan industrial cameras, load platforms, bowl-shaped LED light sources, etc. Industrial cameras communicate with a computer and transfer data through a universal serial bus (USB). In order to eliminate the influence of stray light such as the production environment as much as possible, a dark room should be set up; in order to realize detection automation, an external trigger mechanism is used to push the acquisition system. The camera and the light source are both located above the loading platform. Whenever the sealing ring to be detected on the industrial computer moves directly below the camera and the light source, the external trigger mechanism sends a signal to the camera, and the camera immediately takes a photo after receiving a valid trigger si...

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Abstract

The invention relates to a rubber sealing ring surface defect detection method based on machine vision, and belongs to the field of detection. The invention designs a novel sealing ring surface defectmethod aiming at the defects of poor universality, easiness in missing detection and false detection and the like of a defect detection mode in an automatic detection link based on machine vision onan O-shaped rubber sealing ring production line. According to the method, a data driving strategy is adopted, image texture features extracted by Gabor filters of different scales and in different directions are integrated and combined with a support vector machine (SVM), an image preprocessing technology and feature dimension reduction are assisted, and a classifier capable of accurately identifying the surface defects of the O-shaped rubber sealing ring is trained. The classifier can effectively reduce the missing detection rate and the false detection rate of a traditional Blob detection method (image preprocessing, image segmentation, region of interest separation and defect recognition), and is higher in universality.

Description

technical field [0001] The invention relates to a method for detecting surface defects of a rubber sealing ring based on machine vision, and belongs to the field of detection. Background technique [0002] Rubber sealing ring is a basic industrial component, which is widely used in military and civilian fields such as equipment manufacturing, automobiles, robots, and aerospace. Its sealing principle is to deform under the action of pressure, so that the edge is close to the sealing surface, the higher the pressure, the tighter the edge and the sealing surface are, and the seal is realized. The cost of rubber sealing ring is low, the production threshold is low, the process is mature, and the production process has achieved a high yield rate, but there are also defects such as air bubbles, flashes, edge burrs, missing rubber, dirt, and incidental impurities. These defective products There are potential safety hazards in use, which may cause economic and even loss of life and...

Claims

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Application Information

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IPC IPC(8): G06T7/00G06T5/00G06K9/40G06K9/62
CPCG06T7/0004G06T5/002G06T2207/10016G06T2207/10024G06T2207/20024G06T2207/20032G06T2207/20081G06T2207/30108G06V10/30G06F18/2135G06F18/2414G06F18/2411
Inventor 沈琦许伯睿
Owner BEIJING UNIV OF TECH
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