[0008] The most common condensate siphon
system for
steam heating rollers mainly includes two parts: a rotary joint and a siphon pipe. It can be directly installed on the end of the roller, or can be installed on the end of the roller through the threaded connection hole processed at the end of the shaft head, or can be installed on the end of the roller through a
flange; the siphon is usually made of ordinary steel pipe, The front end is formed into an
elbow by progressive bending, and the end is installed on the rotary joint by screw fastening; the traditional
elbow condensate siphon system has always been, and even today, still the most common and most commonly used condensate water system in the market The advantages of the siphon system are: the siphon is usually made of ordinary steel pipe, which is simple to process, easy to manufacture, low in cost, easy to install and disassemble, and can meet or basically meet the needs of corrugating machines, and even most corrugating machines at present; the disadvantages are:
It is worth noting that: the siphon tube is limited by
material selection, length and
diameter, and it is difficult to perform precision
machining except for the thread at the end of the installation;
[0010] 2. It is impossible to ensure the siphon gap accurately, reliably and controllably
The traditional
elbow type siphon is only installed at the end of the swivel joint or the end cap of the swivel joint without any other supporting structure. Due to the limitation of its length, weight, simple support beam mode and rigidity, it cannot be in the ideal design position at all. In addition to the complex site and actual external factors, the common symptoms are: when the roller is running slowly, the sound of the siphon scraping cavity is often heard. The reason is that the siphon lacks an effective second support positioning structure;
[0011] 3. The vertical position of the elbow cannot be guaranteed reliably, controllably and effectively
[0014] The advantages of the traditional elbow condensate siphon system are simple structure, easy
processing, easy installation and disassembly, and low cost; the disadvantages are uncontrollable, unreliable, unstable, and imprecise, and it is impossible to control the gap between the elbow and the roller cavity, and it is impossible to control The specific position of the elbow
The advantages of the controllable or effective condensate siphon system are: controllable, reliable, stable and precise, it can precisely control the gap between the elbow and the roll cavity, and
discharge condensate efficiently; it can effectively lock and control the position of the elbow, without rollers" "banana effect"; the disadvantages are: complex structure, high
processing and manufacturing costs, difficult installation and disassembly, inseparable from the necessary technical guidance, and even inseparable from special installation and disassembly tools
[0018] In summary, the external factors for the breakage of the siphon tube or the head of the siphon tube are the fatigue fracture caused by the
impact of the high-speed running roller for a long time without interruption. There are two general directions for the solution of the problem, one is to increase the size of the siphon tube Self-strength, but its temporary solution does not cure the
root cause. Even the one-piece siphon can be impacted to fatigue fracture, and then take a step back. If the siphon is strong enough, it is the turn of the rotary joint or the support sleeve to break; the second is to increase the size of the siphon. The design gap, the siphon tube will not be broken due to the
impact of external force, but this will cause another bigger problem, the design gap is large, the water ring generated when the roller is running is thickened, and the heat conduction efficiency of the roller is low. The "banana effect" of the roller appears, which is a technical dilemma