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A one-time stamping forming sprocket process

A stamping and forming, one-off technology, applied in the direction of forming tools, gears, manufacturing tools, etc., can solve the problems of reducing the service life of gears and chains, difficult to meet the standard of gear accuracy, uneven tooth root unevenness, reducing friction and improving products. Quality, the effect of increasing the service life

Active Publication Date: 2022-01-07
江西百圣机械制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The purpose of the present invention is to provide a one-time stamping and forming sprocket process to solve the above-mentioned background technology that the gear precision produced by the traditional gear hobbing process in the prior art is difficult to meet the standard, and the root of the tooth is uneven, and there are obvious knives. grain, thus greatly reducing the service life of gears and chains. The service life is less than 10,000 kilometers. The processing technology is more complicated, time-consuming, and power-consuming.

Method used

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  • A one-time stamping forming sprocket process
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  • A one-time stamping forming sprocket process

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Embodiment Construction

[0030] The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of them. The specific embodiments described here are only used to explain the present invention, not to limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

[0031] The present invention provides such Figure 1-3 A one-time stamping and forming sprocket process shown includes the following steps:

[0032] S1. Prepare the plate: Prepare the circular plate to be punched. The diameter of the circular plate is 1.5-2mm larger than the maximum outer diameter of the tooth portion of the sprocket to be produced; the diameter of the circular plate is reasonably selected to ...

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Abstract

The invention discloses a one-time stamping process for forming a sprocket, which comprises the following steps: preparing a circular plate to be stamped, installing a stamping die on a fine blanking machine, spraying volatile stamping oil on the surface of the circular plate, and passing two Place the circular plate on the lower die with two positioning columns; start the fine-blanking punching machine for trial punching, and then adjust the punching depth of the fine-blanking punching machine; remove the stamped parts after stamping, and remove the waste around the lower die , In this way, the continuous production of stamping parts is carried out; the stamping parts are deburred and polished to form semi-finished blanks; the semi-finished blanks are quenched and tempered to complete the production of sprockets. The invention adopts one-time stamping forming, fine blanking die and fine blanking machine, high precision, relatively low error, smooth tooth root and tooth tip, can better cooperate with the chain, reduce friction with the chain, and increase the service life.

Description

technical field [0001] The invention belongs to the technical field of sprocket production, and in particular relates to a one-time stamping forming sprocket process. Background technique [0002] A sprocket is a wheel with cog-type sprockets designed to engage precisely pitched blocks on a chain link or cable. Sprockets are widely used in chemical, textile machinery, escalators, wood processing, three-dimensional parking garages, agricultural machinery, food processing, instrumentation, petroleum and other industries for mechanical transmission, etc. [0003] The precision of the gears produced by the traditional hobbing process is difficult to meet the standard, and the tooth root is uneven and has obvious knife lines, which greatly reduces the service life of the gears and chains. The service life is less than 10,000 kilometers, and the processing technology is relatively complicated. Time consuming and power consuming. [0004] Therefore, we propose a one-time stamping...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21D53/28B21D22/02B21D37/10B21D37/12
CPCB21D53/28B21D22/02B21D37/10B21D37/12
Inventor 胡世杰
Owner 江西百圣机械制造有限公司