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Waste heat boiler leakage detection method and device

A waste heat boiler and leak detection technology, applied in the direction of steam boilers, steam boiler accessories, steam boiler components, etc., can solve the problems of resource waste, safety accidents, increase the workload of maintenance and production shutdown, etc., and achieve a simple and efficient method. Easy-to-use effects

Inactive Publication Date: 2020-07-28
新疆心连心能源化工有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The present invention provides a waste heat boiler leakage detection method and device, which overcomes the deficiencies of the prior art above, and can effectively solve the problem that the existing leakage of waste heat boilers is difficult to detect, which not only affects the stable operation of steam-related equipment, but also increases maintenance and shutdown workload, resulting in waste of resources, and may also lead to security incidents

Method used

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  • Waste heat boiler leakage detection method and device

Examples

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Effect test

Embodiment 1

[0016] Embodiment 1: as attached figure 1 As shown, the waste heat boiler leakage detection method is carried out according to the following steps: first step, the sampling tank 1 and the liquid separation tank 2 are connected through the discharge pipeline 4, and after the connection, the discharge valve 11, the liquid discharge valve 10, The gas sampling valve 6 closes the drain valve 9; in the second step, the steam produced by the waste heat boiler enters the sampling tank 1 through the steam sampling line 3 of the waste heat boiler, and the steam is converted into condensate under the action of condensed water in the condensation pipe 14, and the condensate Enter the liquid separation tank 2 from the discharge pipeline 4; in the third step, the liquid level of the condensate in the liquid separation tank 2 continues to rise, record the amount of rising liquid level per unit time, and close the valve after the condensate flows out of the gas sampling valve 6 Gas sampling v...

Embodiment 2

[0018] Embodiment 2: as attached figure 1 As shown, the device of the waste heat boiler leakage detection method includes a sampling tank 1 and a liquid separation tank 2. The top of the sampling tank 1 is fixedly connected with a waste heat boiler steam sampling pipeline 3, and the outlet of the lower part of the sampling tank 1 is connected to the lower part of the liquid separation tank 2. There is a discharge pipeline 4 fixedly connected between the ports, a pressure gauge 5 is fixedly installed on the upper part of the liquid separation tank 2, a sampling port is installed on the top of the liquid separation tank 2, and a gas sampling valve 6 is fixedly installed on the sampling port, and the upper part of the liquid separation tank 2 is fixedly connected. There is a liquid discharge pipeline 7, the inlet of the liquid discharge pipeline 7 extends into the bottom of the liquid separation tank 2, a liquid level gauge 8 is fixedly installed on the side of the liquid separati...

Embodiment 3

[0019] Embodiment 3: as attached figure 1 As shown, as an optimization of the above embodiment, a drain valve 10 is fixedly installed at the outlet end of the drain line 7 .

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Abstract

The invention relates to the technical field of production equipment operation and maintenance, in particular to a waste heat boiler leakage detection method and device. The waste heat boiler leakagedetection device comprises a sampling tank and a liquid separation tank, wherein the top of the sampling tank fixedly communicates with a waste heat boiler steam production sampling pipeline, and theupper portion of the liquid separation tank fixedly communicates with a liquid drainage pipeline; and when waste heat boiler leakage detection is carried out, the sampling tank and the liquid separation tank are connected through a discharging pipeline, the non-condensable gas in the liquid separation tank is sampled at a gas sampling valve, it is further judged that leakage exists in a waste heatboiler, and the accumulation amount of the non-condensable gas in the liquid separation tank and the leakage amount of the non-condensable gas in steam generated by the waste heat boiler are calculated. According to the method and the device, the leakage condition of the waste heat boiler can be monitored in real time, whether the waste heat boiler leaks or not can be effectively detected, the leakage amount can be roughly calculated, the purpose of effective monitoring is achieved, a basis is provided for judgment of leakage of the waste heat boiler, and the method has the advantages of being convenient to operate and simple and efficient.

Description

technical field [0001] The invention relates to the technical field of production equipment operation and maintenance, and relates to a waste heat boiler leakage detection method and device. Background technique [0002] Waste heat boilers are also called waste heat boilers, which use various high-temperature waste gases to heat water to generate steam or hot water, namely steam waste heat boilers and hot water waste heat boilers, and then use the generated steam or hot water to achieve the purpose of waste heat reuse. The authorized patent "Judgment Method for Water Leakage of Built-in Waste Heat Boiler in Large Flue of Sintering Machine" (CN 106224931 B) collects the temperature value data information in the upper and lower walls of the large flue of sintering machine behind each group of heat exchangers in real time through the acquisition unit, and will The data information is processed and accumulated, and by observing the variation trend of the temperature value deviat...

Claims

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Application Information

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IPC IPC(8): F22B37/42
CPCF22B37/421
Inventor 张亚杰王金建孔秋福赵亚洲孙瑞杰蒋春华王迎雅毛兰慧李少军
Owner 新疆心连心能源化工有限公司
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