Non-woven carpet production line

A production line and carpet technology, applied in textiles and papermaking, spray/jet textile material treatment, coating, etc., can solve problems affecting the use of fabrics, achieve fast cooling, increase the contact area, and facilitate use

Active Publication Date: 2020-08-25
莱芜顺意无纺制品有限公司
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AI-Extracted Technical Summary

Problems solved by technology

[0004] The above-mentioned existing technical solutions have the following defects: after the cloth is glued, it is dried in a drying box, and the layers of the cloth are formed by superimposed glue co...
the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Method used

The application process of above-mentioned technical feature is as follows: control the moving distance of glue plate 43 by adjusting screw, control the amount of glue, glue is extruded on cloth along glue-coating roller 41, controls glue by deflector 421 The speed of entering the glue storage box 42 reduces the speed of the glue entering the glue roller 41.
The application process of the above-mentioned technical features is as follows: drive the screw mandrel 454 to rotate by rotating the rotating handle 455, drive the connecting block 458 to move axially along the screw mandrel 454, and carry out a circumferential rotation to the connecting block 458 under the action of the guide rod 453 The limit of the pressure roller 45 is adjusted according to the thickness of the cloth, and the height of the pressure roller 45 is pressed against the cloth to coat the glue on the cloth more evenly.
[0047] The leveling assembly 2 includes two corresponding screeds 21 up and down. The shape of the two screeds 21 is preferably an arc-shaped square block whose material is preferably a metal material. The screed 21 is also provided with ...
the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to a non-woven carpet production line. The production line comprises a workbench, a drying box is arranged on one side of the workbench, a drying assembly is arranged in the drying box, a leveling assembly is arranged on one side of the drying assembly, the leveling assembly comprises two correspondingly arranged screed plates, and cloth abuts between the two screed plates; agluing device for gluing and adhesion between layers of the cloth is arranged at the end, away from the drying box, of the workbench; a cooling device for cooling dried cloth is arranged on the side,away from the workbench, of the drying box; and a static eliminating device for eliminating static of cooled and dried cloth is arranged at a cloth outlet of the cooling device. The production line has the effect of leveling the cloth after the cloth is dried.

Application Domain

Technology Topic

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  • Non-woven carpet production line
  • Non-woven carpet production line
  • Non-woven carpet production line

Examples

  • Experimental program(1)

Example Embodiment

[0045] The present invention will be further described in detail below in conjunction with the drawings.
[0046] Reference figure 1 , figure 2 , Is a non-woven carpet production line disclosed in the present invention, including a workbench 1 for installing production equipment. The workbench 1 is provided with a drying box 11 for drying fabrics, and the drying box 11 is provided with Drying components for drying fabrics. The drying component is a hot air pipe, and the hot air pipe is sent by a hot air blower to dry the cloth. A leveling assembly 2 is provided on one side of the drying assembly.
[0047] The leveling assembly 2 includes consecutive screeds 21 corresponding to each other up and down. The shape of the two screeds 21 is preferably a square block with an arc-shaped side wall, and the material is preferably a metal material. The screed 21 is also provided with an electric heating block 211 for heating the screed 21. The shape of the electric heating block 211 is preferably a square, and its material is preferably a mica material. The electric heating block 211 is connected to the power supply through a wire, and the electric heating block 211 is connected in parallel with a varistor 24 (refer to Picture 10 ), by adjusting the size of the varistor 24 to control the passing current of the electric heating block 211, and then adjust the temperature of the electric heating block 211. The electric heating block 211 is also connected in series with a protection resistor 25 (refer to Picture 10 ), used to protect the electric heating plate and avoid damage to the electric heating plate caused by excessive temperature. The upper end of the screed 21 on the side close to the drying assembly is provided with a steam box 22, and a spray head 23 is fixedly connected to the side wall of the steam box 22 close to the drying assembly, and the spray head 23 is aligned with the cloth feed end. The steam box 22 is provided with a heating ring 221 for heating water to generate steam.
[0048] The application process of the above technical features is as follows: the upper and lower screed plates 21 are pressed against the upper and lower ends of the cloth, the resistance of the varistor 24 is adjusted according to the thickness of the cloth, and the temperature of the screed 21 is adjusted, and the electric heating block 211 is connected to an external power supply. Heat, transfer the heat to the screed 21 to iron the cloth, heat the water in the steam box 22 by connecting the heating ring 221 with an external power source to produce steam, spray out the nozzle 23 to spray the cloth, and iron the cloth on the screed 21 At times, the fabric is protected by spraying steam on the fabric before ironing.
[0049] Reference figure 2 , image 3 , The upper screed 21 is also provided with a lifting member 3. The lifting member 3 includes threaded rods 31 fixedly connected to the four corners of the upper end of the screed 21, and sleeves 32 are threadedly connected to the four threaded rods 31. One sleeve 32 is rotatably connected with the inner top end of the drying box 11, and the other three sleeves 32 are fixedly connected with the inner top end of the drying box 11. The open end of the sleeve 32 rotatably connected with the drying box 11 is fixedly connected with a sprocket 33, and the threaded rod 31 threaded through the sprocket 33. The open ends of the other three sleeves 32 are rotatably connected with a sprocket 33. A tensioned chain 34 is sleeved on the sprocket 33. The rotating shaft of the sleeve 32 rotatably connected to the drying box 11 passes through the top of the drying box 11 through a bearing rotation, and a stepping motor 35 is fixedly connected to the protruding end of the sleeve 32. The model of the stepping motor 35 is preferably NXK0776.
[0050] The application process of the above technical features is as follows: the sleeve 32 and the sprocket 33 are driven to rotate integrally through the output of the stepping motor 35, thereby driving the other three sprockets 33 to rotate, and the threaded rod 31 is moved along the axial direction of the sleeve 32 to move upward and downward. The screed 21 can be lifted and lowered when leveling fabrics of different thicknesses to adapt to the thickness of the fabric. When the fabric is transported, the screed 21 can be raised to facilitate the passage of the fabric.
[0051] Reference Figure 4 , Workbench 1 (reference figure 1 ) Is equipped with a gluing device 4 (refer to figure 1 ), the gluing device 4 includes a glue roller 41, the two sides of the glue roller 41 are rotatably connected with a fixed plate 47 for supporting the glue roller 41, between the fixed plates 47 on the glue roller 41 is also set to store glue The glue storage box 42. The shape of the glue storage box 42 is preferably a square box with an inclined bottom end, and its material is preferably a metal material. The bottom end of the glue storage box 42 is fixedly connected with a slide rail for sliding the glue ejection plate 43. A stud 44 is rotatably connected to the side wall of the rubber outlet plate 43, and the stud 44 moves along the thread on the side wall of the rubber storage box 42. The shape of the rubber sheet 43 is preferably a square, and its material is preferably a metal material. The shape of the stud 44 is preferably a hexagonal stud 44, and the material thereof is preferably a metal material. The upper end of the glue storage box 42 is obliquely and fixedly connected with a deflector 421 on the side wall of the glue storage box 42. The shape of the baffle 421 is preferably a square, and its material is preferably a metal material.
[0052] The application process of the above technical features is as follows: control the moving distance of the glue plate 43 by adjusting the screw, control the amount of glue, squeeze the glue down the glue roller 41 onto the cloth, and control the glue into the glue storage through the deflector 421 The speed of the box 42 reduces the speed at which the glue enters the glue roller 41.
[0053] Reference Figure 5 , Image 6 ,Glue roller 41 (refer to Figure 4 ) A pressure roller 45 is provided on the side close to the drying box 11. The two ends of the pressing roller 45 are rotatably connected with a connecting block 458. The worktable 1 is fixedly connected with a connecting plate 451 at the corresponding position of the pressing roller 45. The connecting plate 451 is provided with a sliding groove 452 for the connecting block 458 to move, a sliding groove A screw rod 454 is vertically connected to 452 rotatably, and a guide rod 453 is vertically fixedly connected in the other sliding groove 452. The guide rod 453 and the screw rod 454 respectively pass through the connecting blocks 458 at both ends of the pressure roller 45. The shape of the guide rod 453 is preferably a cylindrical rod, and its material is preferably a metal material, and the screw rod 454 is a single spiral screw rod 454, and its material is preferably a metal material. The upper end of the screw rod 454 rotates and passes through the upper end of the connecting plate 451, and the passing end of the screw rod 454 is fixedly connected with a rotating handle 455. A ratchet 456 is fixedly connected to the side wall of the penetrating end of the screw rod 454, and a pawl 457 is fixedly connected to the upper end of the connecting plate 451, and the ratchet 456 engages with the pawl 457.
[0054] The application process of the above technical features is as follows: the screw rod 454 is driven to rotate by rotating the rotary handle 455, and the connecting block 458 is driven to move along the axial direction of the screw rod 454, and the connecting block 458 is restricted by a circumferential rotation under the action of the guide rod 453. Therefore, the pressure roller 45 adjusts the height of the pressure roller 45 according to the thickness of the cloth to tighten the cloth and coat the glue on the cloth more evenly.
[0055] Reference figure 1 , Figure 4 , Connecting plate 451 (reference Figure 5 ) The side close to the glue roller 41 is fixedly connected to the two sides of the cloth width with a collection box 46. The collection box 46 is used for the mobile phone pressing roller 45 to squeeze the cloth to flatten the glue, and the excess glue flows from both sides and collects. Box of 46 mobile phones. The shape of the collection box 46 is preferably a square open box whose bottom end is inclined toward one end of the glue roller 41, and its material is preferably a metal material.
[0056] Reference figure 1 , Figure 7 The cooling device 5 includes a cooling roller 51, a rotating roller 52 is arranged in the cooling roller 51, and a cooling cavity 53 is arranged between the cooling roller 51 and the rotating roller 52. The cooling cavity 53 is filled with cooling water to cool the cloth. A cooling layer 59 is fixedly sleeved on the outer wall of the cooling roller 51. The shape of the cooling layer 59 is preferably a circular ring, and its material is preferably 65 manganese spring steel. The rotating roller 52 is provided with a water inlet 54 and a water outlet 55. The water inlet 54 is fixedly connected with a water inlet pipe 56, and the water outlet pipe 57 is fixedly connected with a water outlet pipe 57. The shape of the water inlet pipe 56 is preferably a cylindrical pipe, and the material thereof is preferably a metal material. The shape of the water outlet pipe 57 is preferably a cylindrical pipe, and its material is preferably a metal material. The water inlet pipe 56 and the water outlet pipe 57 are fixedly connected to the refrigerator 58. The model of the refrigerator 58 is preferably RSA-Z1. The water outlet pipe 57 and the water inlet pipe 56 are rotatably connected with the rotating roller 52 through a sealed bearing.
[0057] The application process of the above technical features is as follows: the cooling water is fed into the cooling cavity 53 through the water inlet pipe 56 through the refrigerator 58 to cool the cloth on the cooling roller 51. The heat of the cloth is transferred to the cooling cavity 53 through the cooling layer 59, and the heat from the cloth is fully absorbed by the cooling water to complete the cooling of the cloth.
[0058] Reference Figure 8 , Picture 9 , Workbench 1 (reference figure 1 ) On one side of the cooling device 5 is also provided with a static elimination device 6. The static elimination device 6 includes a static elimination rod 61. A static elimination port 62 is provided at the bottom end of the static elimination rod 61. The bottom end cover of the static elimination rod 61 is provided with a guide box 63. The shape of the guide box 63 is preferably a trapezoid, and its material is preferably a plastic material. The two ends of the static elimination rod 61 are rotatably connected with a fixed block 74. The shape of the fixed block 74 is preferably a square, and its material is preferably a metal material. The adjusting device 7 includes two U-shaped frames 71 fixedly connected to the corresponding positions of the fixing block 74 on the worktable 1. One U-shaped frame 71 is vertically fixedly connected with the limit rod 72, and the other U-shaped frame 71 is rotatably connected with a screw 73. The bottom end of the screw 73 is fixedly connected with a bevel gear 75. The bevel gear 75 engages with a driving screw 73 Rotating bevel gear two 76. A drive disc 78 is fixedly connected to the rotating shaft of the second bevel gear 76. The outer wall of the bevel gear one 75 and the bevel gear two 76 is provided with a protective box 77. The shape of the protective box 77 is preferably a square, and its material is preferably a metal material. The material of the bevel gear 75 is preferably a metal material. The material of the bevel gear two 76 is preferably a metal material. The screw 73 rotates and penetrates the outer wall of the protective box 77. The protective box 77 is fixedly connected to the workbench 1.
[0059] The application process of the above technical features is as follows: the bevel gear two 76 is driven to rotate by rotating the drive plate 78, and the bevel gear 75 is driven to rotate to drive the screw 73 to rotate. Under the restriction of the limit rod 72, the fixed block 74 is moved along the axial direction of the screw 73. , To drive the static elimination rod 61 to move up and down, and the static elimination rod 61 is connected to an external power supply to remove static electricity from the cloth.
[0060] The implementation principle of this embodiment is: when the non-woven carpet cloth is produced, the non-woven carpet cloth is glued by the gluing device 4, and under the gluing of the gluing roller 41, the pressure roller 45 is applied to the non-woven carpet cloth. The glue is squeezed and flattened. The non-woven carpet cloth after the glue is dried by hot air through the hot air nozzle in the drying box 11. The dried non-woven carpet cloth is transferred to the leveling assembly 2 and pressed up and down The screed 21 irons the wrinkles caused by the shrinkage of the glue on the non-woven carpet cloth. Before ironing, the steam in the steam box 22 is sprayed on the roomless carpet cloth through the nozzle 23 to protect it. After ironing, The non-woven carpet cloth is transferred to the cooling device 5 to cool the non-woven carpet cloth, and the non-woven carpet cloth is destaticized by the static-eliminating device 6 and the non-woven carpet is wound up.
[0061] The examples of this specific implementation manner are all preferred examples of the present invention, and do not limit the scope of protection of the present invention accordingly. Therefore: all equivalent changes made in accordance with the structure, shape, and principle of the present invention shall be covered by Within the protection scope of the present invention.
the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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