Sand mould casting process

A technology of sand casting and process, which is applied in the direction of manufacturing tools, casting molding equipment, casting molds, etc., can solve the problems of poor molding effect, low workpiece yield, and affecting molding efficiency, so as to increase the scope of application, reduce the content of sand and dust, Guarantees the effect of respiratory health

Inactive Publication Date: 2020-09-11
芜湖新从工业设计有限公司
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Problems solved by technology

[0003] When the loose molding sand is put into the sand box for molding, in order to facilitate the demoulding, the surface of the molding sand is covered with demoulding ash. The traditional molding machine relies on the hydraulic cylinder to complete the compaction and extrusion. The hydraulic cylinder drives the vibration-pressed molding plate to move back and forth faster. Slow, affecting the molding efficiency, the cost of the hydraulic cylinder is high, at the same time, the hydraulic method will make the molding effect poor, resulting in low yield of the workpiece in the later stage

Method used

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  • Sand mould casting process
  • Sand mould casting process
  • Sand mould casting process

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Embodiment Construction

[0025] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0026] Please refer to figure 1 , figure 2 , image 3 , Figure 4 , Figure 5 and Image 6 , a sand casting process, comprising the following steps:

[0027] S1: Prepare the green sand mold; screen the prepared model sand with a fineness modulus of 2.2-1.6 using a 45-mesh sieve, and then use the green sand box molding machine to prepare the model sand that has been screened. Qualified wet sand molds for casting;

[0028] S2: Put the prepared raw materials into the furnace according to the proportion of the formula, and melt them at high temperature to fully mix the raw materials. The temperature of the molten liquid is 1400-1600 ° C, and the melting time is 4-5 hours. Stir once every 30 minutes to ensure sufficient mixing;

[0029] S3: Preheat the wet sand mold prepared in step S1, the preheating temperature is 400-600°C, and the preheating time...

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Abstract

The invention relates to the field of casting, in particular to a sand mould casting process. The sand mould casting process comprises the following steps of 1, preparing a tidal sand mold, wherein prepared model sand is screened, and the screened model sand is put into a tidal mold sand box molding machine; 2, putting prepared raw materials into a furnace, wherein the melt liquid temperature is 1400-1600 DEG C, the melt time is 4-5 hours, and the stirring is carried out every 30 minutes; 3, preheating the tidal sand mold prepared in the step 1, wherein the preheating temperature is 400-600 DEG C, the preheating time is 5-10 minutes, after preheating is finished, the molten liquid of the raw materials is injected into the tidal sand mold, then the tidal sand mold is placed in a constant temperature furnace, the tidal sand mold is slightly vibrated, the constant temperature time is 30-60 minutes, and the raw materials are kept in a molten state during constant temperature; and 4, takingout the tidal sand mould subjected to constant temperature treatment in the step 3, and cooling the tidal sand mould by using water cooling and air cooling. The tidal mold sand box molding machine can rapidly finish multiple collision molding, so that rapid compaction molding is achieved, and molding efficiency is guaranteed.

Description

technical field [0001] The invention relates to the field of casting, in particular to a sand casting process. Background technique [0002] Molding machine is a casting equipment used to make sand molds. Its main functions are: filling sand, filling loose molding sand into the sand box; compacting sand, compacting the loose molding sand in the sand box through different methods such as vibration compaction, compaction, shock pressure, and injection pressure, so as to make the sand mold It has the necessary strength in the process of handling and pouring; the mold is lifted, and the pattern is taken out of the compacted sand mold by using different mechanisms. [0003] When the loose molding sand is put into the sand box for molding, in order to facilitate the demoulding, the surface of the molding sand is covered with demoulding ash. The traditional molding machine relies on the hydraulic cylinder to complete the compaction and extrusion. The hydraulic cylinder drives the ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/02B22D27/08B22D27/04B22C15/32
CPCB22C9/02B22C15/32B22D27/04B22D27/08
Inventor 付纯吴国良左建军
Owner 芜湖新从工业设计有限公司
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