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3D printing air brick and manufacturing method thereof

A technology of 3D printing and air-permeable bricks, which is applied in the manufacture of tools, ceramic products, casting equipment, etc., can solve the problems of erosion resistance, erosion resistance, human factors, high production waste rate, etc.

Pending Publication Date: 2020-10-20
LUOYANG LIER REFRACTORY MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are still some problems in the production and use of the diffused air-permeable brick: (1) The production process is cumbersome and the production cycle is long. It needs to go through the dispersion brick core forming-drying-high-temperature firing, base forming-curing-drying-high-temperature firing And the assembly of brick core and base - pouring outer protective castable - curing - drying - Baotou steel sleeve welding tailpipe and other processes to get the finished product
(2) Corundum granules and fine powder are used as the main raw materials, and pulp waste liquid is used as a temporary binder. The strength of green bodies and finished products is low, and the production waste rate is high. The erosion resistance and erosion resistance during use need to be further improved
The slit polyester strip needs to be threaded and fixed manually, which has high requirements for workers. If the quality, quantity and position of the polyester strip are deviated or not fixed firmly, it will directly affect the quality of the gas channel formed in the later stage and the refining efficiency.
Therefore, human factors have a greater impact on

Method used

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  • 3D printing air brick and manufacturing method thereof
  • 3D printing air brick and manufacturing method thereof

Examples

Experimental program
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preparation example Construction

[0058] A method for preparing 3D printed air-permeable bricks, the specific operation steps are as follows:

[0059] (1) Material preparation:

[0060] Take the raw materials used in dispersion 1 and weigh them in proportion and mix them evenly;

[0061] The components of Dispersion 1 include alumina powder 68~85%, magnesium oxide powder 4~8%, aluminum powder 5~10%, magnesium aluminum spinel powder 4~12%, additives 1~3% , The binder resin is added with 2~3%; wherein, the additive is: any one or a mixture of one or more of nano-aluminum-rich spinel, titanium oxide powder, and chromium oxide powder; the binder resin is a phenolic resin.

[0062] (2) Preparation of Dispersion Body 1:

[0063] Add the mixture of the dispersion 1 raw material prepared in the previous step to the 3D ceramic printer, using SLS (selective laser sintering) technology, through "printing a layer of mixture → laser scanning resin curing → printing another layer of mixture → laser The process of "scanning resin cu...

Embodiment 2

[0091] The specific operation steps of Embodiment 2 are as follows:

[0092] Take raw material 70% alumina powder, 8% magnesium oxide powder, 10% aluminum powder, 10% magnesium-aluminum spinel powder, 2% mixture of nano-aluminum-rich spinel and titanium oxide powder, plus 2% phenolic resin. Proportionally weigh and mix uniformly, add the prepared dispersion 1 mixture to the 3D ceramic printer, adopt SLS (selective laser sintering) technology, and sequentially go through "printing a layer of mixture → laser scanning resin curing → printing another layer The process of "mixture→laser scanning resin curing" prints out each dispersion 1 layer by layer;

[0093] Welding and assembling the steel shell B7, the down-line plate 8, the cover plate 9 and the steel shell A2 outside the dispersion body 1, the steel shell A2 outside the steel shell A2, and the anchors 5 to prepare a steel structure;

[0094] Put the prepared dispersions 1 into the steel shell A2 of the steel structure in step, an...

Embodiment 3

[0095] The specific operation steps of Embodiment 3 are as follows:

[0096] Take raw material alumina powder 85%, magnesia powder 4%, aluminum powder 5%, magnesium aluminum spinel powder 4%, nano-aluminum-rich spinel 2%, plus 2% phenolic resin, weigh in proportion and mix well. Add the prepared dispersion 1 mixture to the 3D ceramic printer, adopt SLS (selective laser sintering) technology, and sequentially go through “printing a layer of mixture → laser scanning resin curing → printing another layer of mixture → laser scanning resin curing "The process of printing out each dispersion 1 layer by layer;

[0097] Welding and assembling the steel shell B7, the down-line plate 8, the cover plate 9 and the steel shell A2 outside the dispersion body 1, the steel shell A2 outside the steel shell A2, and the anchors 5 to prepare a steel structure;

[0098] Put the prepared dispersions 1 into the steel shell A2 of the steel structure in step, and fasten them with fasteners 3; then place the...

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Abstract

The invention discloses a 3D printing air brick and a manufacturing method thereof and relates to the field of steel smelting. The 3D printing air brick comprises an air brick body. A steel shell B, apouring body and dispersion bodies are sequentially arranged in the air brick body from outside to inside. At least one dispersion body is arranged in the steel shell B, a steel shell A with a notchis arranged at the outer portion of each dispersion body, a fastener is arranged at the outer portion of each steel shell A, the pouring body is arranged between the steel shell B and the multiple dispersion bodies, an air chamber is arranged at the lower portion of the steel shell B, and a gas conveying pipe communicating with the gas chamber is arranged at the lower portion of the gas chamber. Due to the steps of material preparing, dispersion body preparing, steel structure treatment, dispersion body assembling, pouring, curing, drying and heat treatment, a finished air brick can be obtained. By means of the 3D printing air brick and the manufacturing method thereof, the 3D printing SLS sintering technology is adopted, the dispersion bodies do not need to be subjected to high-temperature firing, and then a high-strength dispersion type ventilation channel earlier stage form can be prepared; and in addition, bar penetrating and slit making are not needed, the influences of manual factors on product quality are reduced, the product manufacturing period is shortened, and the production energy consumption is reduced.

Description

Technical field [0001] The invention relates to the field of iron and steel smelting, in particular to a 3D printing air-permeable brick and a preparation method thereof. Background technique [0002] It is well-known that breathable bricks are a key functional element for refining outside the furnace. During refining, inert gas (such as argon) is blown into the ladle through the breathable channel in the brick core to stir the molten steel to make the temperature and composition distribution in the ladle uniform and promote inclusions Floating removal, etc., to meet the requirements for the cleanliness of molten steel. [0003] According to the type of gas flow channel in the ventilating brick core, there are mainly diffuse ventilating bricks, direct directional ventilating bricks and slit ventilating bricks. Among them, the dispersive venting bricks make holes by burning the lost material and use the obvious pores as the ventilation channels, which can effectively avoid the long...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21C7/072B22D41/02C04B35/10C04B35/66C04B35/622C04B35/634C04B38/06B33Y10/00B33Y70/10
CPCC21C7/072B22D41/02C04B35/10C04B35/66C04B35/622C04B35/63476C04B38/067B33Y10/00B33Y70/10C04B2235/3206C04B2235/402C04B2235/3222C04B2235/3232C04B2235/3241C04B2235/96C04B2235/9669Y02P10/25
Inventor 高耸张宇翠崔庆阳赵继增谢国锋侯耀仲毛晓刚赵保群郭东方
Owner LUOYANG LIER REFRACTORY MATERIAL