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Automatic wheel set painting device

An automatic brushing and wheel setting technology, applied in the direction of spraying device, liquid spraying device, etc., can solve problems such as insolvency, low efficiency, health hazards of employees, etc., to achieve more uniform painting, avoid waste of resources, and improve painting efficiency. Effect

Active Publication Date: 2020-11-03
HUAINAN MINING IND GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, the overhaul workshop in the coal mine does not have special equipment for painting the wheelsets. The painting operation is done entirely by manual hand-held cotton cloths and brushes. The wheel sets are painted, which is labor-intensive and takes no less than ten minutes. According to the production schedule of the existing maintenance workshop, at least 20 wheelsets must be painted every day. task, time-consuming and inefficient
[0005] In addition, employees have to wear heavy gas masks and paint for a long time to contact, which will cause great harm to the health of employees. They also need to clean up the paint on the work site at any time.
[0006] The utility model patent with the application number "CN201520802516.8" discloses a steel pipe straightening, derusting and brushing paint purification device, including straightening device 1, upper wheel, lower wheel, control screw, switch, motor, brush cylinder bearing seat, Brush cylinder, wire brush, straightening device 2, paint brushing device, fuel injection nozzle, oil pump, fuel tank, oil outlet, inlet connection flange, paint mist filter plate, equipment box, inspection door and outlet connection flange, all The steel pipe straightening and derusting painting machine is composed of four parts: a straightening device, a rust removing device, a painting device and a paint mist purifying device. The problem of manually pushing it to rotate
[0007] Another example is that the utility model patent with the application number "CN200720092195.2" discloses a fully automatic vehicle wheel set painting machine, which includes a PLC programming controller and a motor. For the control device, the main painting device is installed in the beam, the end painting device is suspended on both sides of the mast, the wind and electricity pipes are installed on the inside of the frame, and the wheel mechanism and the in and out wheel device are installed on the base; however, in this patent solution, The rotation of the wheel mechanism drives the rotation of the wheel set, which causes the problem of deviation of the wheel set

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0064] Such as figure 2 , figure 2 A structural schematic diagram of an automatic wheel set painting device provided in Embodiment 1 of the present invention; an automatic wheel set painting device, including a first driving mechanism 1, a rotating mechanism 2, a fixing assembly 3, and a wheel set rolling mechanism 4; Rocker arm assembly 5, chute 6, frame structure 7, second driving mechanism 8 and painting device 9; wherein:

[0065] Both sides of the top of the frame structure 7 are symmetrically provided with chute 6 for accommodating wheelsets; the bottom bolt of the frame structure 7 is fixedly provided with a first drive mechanism 1, and the first drive mechanism 1 and the The rotating mechanism 2 on the frame structure 7 is connected and drives the rotating mechanism 2 to rotate; the fixed assembly 3 is fixed on the side of the frame structure 7 and supports the wheel pair rolling mechanism 4; the wheel pair rolling mechanism 4 is connected to the rotating mechanism ...

Embodiment 2

[0100] refer to Figure 13 , Figure 13 A schematic circuit diagram of a wheel set automatic painting device provided in an embodiment of the present invention; the present invention also includes a painting control circuit, the painting control circuit includes a chip control module and a motor control module, and the chip control module and Electrical connection of the motor control module;

[0101] The model of the chip control module is CP1E-E40SDR-A; the L1 pin of the chip control module is connected to the neutral line N;

[0102] Wherein, the motor control module includes a button switch S0, a fuse FU1, a fuse FU2, a fuse FU3, an AC contactor KM0, an AC contactor KM1, an AC contactor KM2, a motor M1, and a motor M2. KM0 includes a coil KM01 and a normally open contact KM02; the AC contactor KM1 includes a coil KM11 and a normally open contact KM12; the AC contactor KM2 includes a coil KM21 and a normally open contact KM22; wherein the live line L3 and One end of the ...

Embodiment 3

[0110] refer to Figure 12 , Figure 12 The pneumatic principle diagram of a wheel set automatic painting device provided by the embodiment of the present invention; also includes a pneumatic system, the pneumatic system includes a pneumatic triple piece, an electromagnetic reversing valve Y1, an electromagnetic reversing valve Y2, an electromagnetic reversing valve Y3; wherein, the pneumatic triple piece is respectively connected with the air inlet P1 of the electromagnetic reversing valve Y1, the air inlet P2 of the electromagnetic reversing valve Y2, and the air inlet P3 of the electromagnetic reversing valve Y3;

[0111] The air outlet A1 of the electromagnetic reversing valve Y1 is connected to the air inlet of a group of lifting cylinders 901; the air outlet of the lifting cylinder is connected to the air inlet B1 of the electromagnetic reversing valve Y1.

[0112] The air outlet A2 of the electromagnetic reversing valve Y2 communicates with the air inlets of a group of...

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Abstract

The invention relates to an automatic wheel set painting device which comprises a first driving mechanism, a rotating mechanism, a wheel set rolling mechanism, a rocker arm assembly, sliding grooves,a rack structure, a second driving mechanism and a painting device body. The sliding grooves used for containing wheel sets are symmetrically formed in the two sides of the top of the rack structure.The first driving mechanism is fixedly arranged at the bottom of the rack structure, is connected with the rotating mechanism fixed on the side wall of the rack structure and drives the rotating mechanism to rotate; A fixing assembly is fixed to the side face of the rack structure and supports the wheel set rolling mechanism. The second driving mechanism works to drive the rocker arm assembly to rotate around a rotating joint of the rocker arm assembly and the rack structure, the rocker arm assembly rotates to push the wheel sets to roll to the wheel set rolling mechanism, and the rolling mechanism works to drive the wheel sets to rotate. The painting device body is located below the wheel sets at the moment, the painting device body works to paint the wheel sets, the problem that the wheel sets are pushed manually and painted manually is avoided, the painting efficiency is improved, and meanwhile the safety of workers is effectively guaranteed.

Description

technical field [0001] The invention relates to the technical field of wheel set painting, in particular to an automatic wheel set painting device. Background technique [0002] The wheel set is the part of the rolling stock that is in contact with the rail. It is composed of two left and right wheels that are firmly pressed on the same axle. The function of the wheel set is to ensure the running and steering of the rolling stock on the rail and withstand All the static and dynamic loads of the vehicle are transmitted to the rails, and the loads caused by uneven lines are transmitted to the parts of the rolling stock. [0003] refer to figure 1 , figure 1 It is a structural schematic diagram of an existing wheel set. The wheel set usually includes a wheel set connecting shaft 1011 and a hub 1012. Both ends of the wheel set connecting shaft 1011 pass through the wheel hub 1012 and extend to the other side of the wheel hub 1012. The shaft 1011 is fixedly connected with the ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B05B9/04B05B13/02B05B14/00B05B15/00
CPCB05B9/0423B05B13/0228B05B15/00B05B14/00
Inventor 李金海杨耕朱正虎杜志兵司晓光姚宝同杨卫兵
Owner HUAINAN MINING IND GRP
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