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Chamfering process in ship T profile production process

A production process and profile technology, applied in the field of shipbuilding, can solve problems such as slight rebound, influence on processing accuracy, poor plate deformation effect, etc., and achieve the effect of not easy springback, ensuring the quality of chamfering, and ensuring deformation performance

Pending Publication Date: 2020-11-24
ZHONGCHUAN NO 9 DESIGN & RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, when chamfering the panel of the T profile, the chamfering is usually completed by direct rolling. This method leads to poor deformation of the plate, and a slight rebound is prone to occur after chamfering, which affects the processing accuracy.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0018] The present invention provides a technical solution: a chamfering process in the production process of ship T profiles, including the following specific steps:

[0019] S1: Take the T-profile panel, and mark the chamfering scale line on each free edge of the T-profile panel according to the set chamfering degree;

[0020] S2: Use the positioning device to fix the T-shaped panel on the processing table, and use the laser heater to heat the part of the T-shaped panel beyond the chamfered scale line;

[0021] S3: Place the above-mentioned heated T-profile panel on the chamfering machine, and roll the chamfering on the heated part;

[0022] S4: After the rolling is completed, continue to keep the rolling state unchanged, and cool and shape the chamfered part;

[0023] S5: Take the web of the T-shaped bar, and weld it vertically with the central assembly point of the shaped T-shaped bar panel to form a T-shaped bar.

[0024] Further, in step S1, the chamfered scale marks a...

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PUM

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Abstract

The invention belongs to the field of ship manufacturing, and particularly discloses a chamfering process in the ship T profile production process. The chamfering process includes the steps that chamfering scale marks are marked on free sides of a T profile panel, the portions, except for the chamfering scale marks, of the T profile panel are heated through a laser heater, the heated portions arerolled and chamfered, the chamfered portions are cooled and shaped, and a T profile is formed through welding. Firstly, the chamfering scale marks are marked, the chamfered portions of the panel are locally heated in a laser heating manner, the deformation performance of the chamfered portions is guaranteed, and sufficient deformation during following rolling is facilitated; during rolling, the chamfering radian is limited through a guide circular shaft, and the forming precision of chamfering fillets is guaranteed; after rolling is completed, the rolled portions are cooled and shaped in a cold air conveying manner, and the rolled portions are conveniently kept in a chamfering state and are not prone to rebounding; and it is guaranteed that rolling and cooling links are immediately carriedout after heating is completed through the form that heating and side rolling are alternately carried out, heat dissipation is low, the deformation time is short, and the chamfering quality is guaranteed.

Description

technical field [0001] The invention relates to the field of shipbuilding, in particular to a chamfering process in the production process of ship T profiles. Background technique [0002] Human shipbuilding has a long history. Due to the development of shipping and military needs, ships tend to be large and specialized, and shipbuilding technology develops rapidly. Shipbuilding has become one of the most important heavy industry sectors in the world. The T-shaped bar in the shipbuilding field is generally composed of two steel plates, that is, the panel and the web, which are assembled and welded in a way that is perpendicular to each other to form a "T" shape. [0003] Chamfering is the outer right angle or inner right angle to the workpiece, slightly chamfered to avoid stress concentration, so as not to scratch fingers during installation. At present, when chamfering the panel of the T profile, the chamfering is usually completed in the form of direct rolling. This metho...

Claims

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Application Information

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IPC IPC(8): B21D19/00B21D19/02B21D37/16B21D43/00B63B73/50
CPCB21D19/005B21D19/02B21D37/16B21D43/003B63B73/50
Inventor 慎辰康静张志宏石金松邱宇舟
Owner ZHONGCHUAN NO 9 DESIGN & RES INST
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