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Intelligent arrangement and assembly method of feature numbers based on radiation units

A radiation unit and assembly method technology, which is applied in the field of intelligent arrangement and assembly based on the characteristic number of the radiation unit, can solve the problems of difficulty in adjusting the structure, reinstalling and coordinating, the electrical performance of the antenna cannot meet the expected technical indicators, and the assembly period is long. Automatically optimize the assembly process, reduce the assembly preparation cycle, and improve the effect of accuracy and consistency

Pending Publication Date: 2020-12-01
SHANGHAI CAMA OPTOELECTRONICS EQUIP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0011] In the prior art, the radiating unit is mainly assembled manually. When assembling with special tooling, it often occurs that adjacent radiating unit cavity edges are squeezed against each other. Repeated trial assembly and disassembly are required, which is time-consuming and labor-intensive. , the consistency is not high, and the coupling gap between the units is not guaranteed; for example, if the attached figure 1 As shown, the eight radiation units are assembled into an array combination structure. Before assembly, they need to be paired according to the characteristic numbers of the radiation units. After the arrangement and trial assembly is successful, each radiation unit is numbered, and the appearance characteristics of each radiation unit need to be recorded. Then manually observe, measure, classify, arrange and combine, the workload is heavy and cumbersome, and it is also extremely cumbersome work
[0012] At present, due to the lack of other corresponding technical support, only the operation method of manual arrangement can be used, which is labor-intensive and inefficient, and the error rate of sorting is high at the same time
Even, the electrical performance of the antenna cannot meet the expected technical indicators, and the assembly period is long, the repetition rate is high, and the adjustment period of structure adjustment and reinstallation coordination is too long

Method used

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  • Intelligent arrangement and assembly method of feature numbers based on radiation units
  • Intelligent arrangement and assembly method of feature numbers based on radiation units
  • Intelligent arrangement and assembly method of feature numbers based on radiation units

Examples

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Embodiment 1

[0048] Example 1: Before assembly, take 8 radiation units as a group to take pictures and measure, then upload the measurement data to the host computer, and then arrange and combine them by the host computer to determine the optimal result of the layout plan. According to the distribution results, the radiating units with characteristic numbers are sequentially arranged on the base plate in combination with the position numbers.

[0049] In the foregoing, when taking photos and measuring the radiation units one by one, as attached Figure 4 As shown, the industrial camera is used to sequentially extract five feature points on the upper edge of the eight radiating units, each radiating unit uses the camera to extract four corner points, and uses the coordinates of the four corner points to obtain the coordinates of the center point of the radiating unit. The radiation unit needs to be measured for manufacturing accuracy before assembly, and only the radiation unit that meets t...

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Abstract

An intelligent arrangement and assembly method of the feature numbers based on radiation units comprises the following steps: A) grouping the radiation units to be assembled, photographing and measuring the radiation units one by one, numbering the radiation units one by one, and calculating a required mouth edge center distance and a mouth edge margin; B) sequencing, numbering and marking serialnumbers of to-be-assembled arrangement positions on a radiation unit array assembly bottom plate; C) enabling an upper computer to carry out radiation unit assembling arrangement planning; D) enablingthe upper computer to determine a radiation unit arrangement planning optimization result; and E) enabling a robot to automatically and intelligently arrange the radiation units according to the position serial number of the bottom plate, the arrangement planning optimization result and the feature numbers and assemble the radiation units into an array according to the output data of the upper computer. The one-time assembly success rate and the efficiency of the whole assembly process are improved, the assembly preparation period is greatly shortened, and the assembly precision and consistency of the radiation unit are greatly improved; and completely efficient and automatic operation can be achieved for large-scale radiation unit array arrangement and assembly which are difficult to achieve by manpower.

Description

technical field [0001] The present invention relates to the improvement technology of radiating element array combination structure, which belongs to IPC classification B23P19 / 04 technology for assembling or disassembling components or the structural form of H01Q1 / 36 radiating element, H01Q1 / 00 antenna parts or device technology combined with antenna, Especially the method of intelligent arrangement and assembly of feature numbers based on radiation elements. Background technique [0002] The basic radiation unit refers to the unit that constitutes the basic structure of the antenna, which can effectively radiate or receive radio waves. A unit that makes up the basic structure of an antenna, which effectively radiates or receives radio waves. The basic radiating unit can be divided into Hertzian electric oscillator, Hertzian magnonon and Huygens element radiator. In the operation of the basic radiation unit array assembly line, due to the different production speeds and pr...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01Q1/36H01Q21/06B23P19/04
CPCH01Q1/36H01Q21/06B23P19/04
Inventor 李康张平华沈杰
Owner SHANGHAI CAMA OPTOELECTRONICS EQUIP
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