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Multicolor oxidation process for aluminum die casting

A technology of aluminum die casting and oxidation process, which is applied in the direction of manufacturing tools, casting equipment, metal processing equipment, etc., can solve the problems of damaged workpiece surface quality and mechanical properties, eddy current entrainment of die-casting fluid, affecting surface quality, etc., and achieve structural strength Unaffected, evenly distributed, and the effect of improving mechanical properties

Active Publication Date: 2020-12-04
NANTONG WOTELI MASCH MFG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The following defects exist in the production process of aluminum die castings: 1. For aluminum die castings with special structures, at present, the aluminum die castings are first die-casted, oxidized and colored, and then surface treatment such as drilling and chamfering is carried out. Burrs and other steps will damage the surface quality and mechanical properties of the workpiece; 2. When the aluminum die-casting is re-cast, the die-casting liquid will produce separation or eddy current, resulting in the phenomenon of eddy current entrainment in the die-casting liquid, so the die-casting liquid is easy to produce during the die-casting process. More bubbles, large number of bubbles and irregular distribution, affect the surface quality and mechanical properties of aluminum die castings after coloring and oxidation. The tensile strength can only reach 180MPa at most, and the elongation of aluminum die castings can reach 1.55% at most

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] A polychromatic oxidation process for aluminum die castings comprising:

[0041] S1. Preheating the melting furnace, drying the side wall of the melting furnace, the drying time is 24 hours, the temperature is 60°C, and the inner wall of the melting furnace is preheated to 210°C;

[0042] S2. Melt the molten material, take aluminum or aluminum alloy and put it into the melting furnace for melting. aluminum liquid;

[0043] S3. Spraying granular aluminum alloy flux, spraying the aluminum alloy flux on the upper end surface of the molten aluminum at a uniform speed, and covering the surface of the molten aluminum with the granular aluminum alloy flux;

[0044] S4. Filter the molten aluminum, and filter the molten aluminum. Before filtering, the filter screen needs to be preheated, and the preheating temperature is 60°C;

[0045] S5. Vacuum die-casting forming, preheating the upper and lower molds of the die-casting machine respectively, pouring the filtered aluminum liqui...

Embodiment 2

[0057] A polychromatic oxidation process for aluminum die castings comprising:

[0058] S1. Preheat the smelting furnace, dry the side wall of the smelting furnace, the drying time is 26 hours, the temperature is 70°C, and the inner wall of the smelting furnace is preheated to 220°C;

[0059] S2. Melt the molten material, take aluminum or aluminum alloy and put it into the melting furnace for melting. aluminum liquid;

[0060] S3. Spraying granular aluminum alloy flux, spraying the aluminum alloy flux on the upper end surface of the molten aluminum at a uniform speed, and covering the surface of the molten aluminum with the granular aluminum alloy flux;

[0061] S4. Filter the aluminum liquid, and filter the aluminum liquid. Before filtering, the filter screen needs to be preheated, and the preheating temperature is 65°C;

[0062] S5. Vacuum die-casting, preheating the upper and lower molds of the die-casting machine respectively, pouring the filtered aluminum liquid into th...

Embodiment 3

[0072] A polychromatic oxidation process for aluminum die castings comprising:

[0073] S1. Preheating the melting furnace, drying the side wall of the melting furnace, the drying time is 30 hours, the temperature is 80°C, and the inner wall of the melting furnace is preheated to 230°C;

[0074] S2. Melt the molten material, take aluminum or aluminum alloy and put it into the melting furnace for melting. aluminum liquid;

[0075] S3. Spraying granular aluminum alloy flux, spraying the aluminum alloy flux on the upper end surface of the molten aluminum at a uniform speed, and covering the surface of the molten aluminum with the granular aluminum alloy flux;

[0076] S4. Filter the aluminum liquid, and filter the aluminum liquid. Before filtering, the filter screen needs to be preheated, and the preheating temperature is 70°C;

[0077] S5. Vacuum die-casting forming, preheating the upper and lower molds of the die-casting machine respectively, pouring the filtered aluminum liq...

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PUM

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Abstract

The invention relates to a multicolor oxidation process for aluminum die castings. The multicolor oxidation process comprises the following steps of S1, preheating a smelting furnace; S2, melting themolten materials; S3, spraying a granular aluminum alloy flux; S4, filtering the molten aluminum; S5, carrying out vacuum die-casting formation; S6, carrying out highlight soaking treatment; S7, drilling; S8, sand blasting; S9, wire drawing; S10, milling a C angle; S11, carrying out one-color oxidation; S12, milling a highlight surface; and S13, carrying out dichroic oxidation. The process has thefollowing advantages that the mechanical property and the structural strength of the manufactured aluminum die castings are guaranteed.

Description

Technical field: [0001] The invention relates to the field of oxidation of aluminum die castings, in particular to a multi-color oxidation process for aluminum die castings. Background technique: [0002] The principle of die-casting process is to use high pressure to press molten metal into the cavity of a precision metal mold at high speed, and the molten metal is cooled and solidified under pressure to form a casting. The production efficiency of die-casting is high, and it can die-cast complex shapes, precise dimensions, clear outlines, and excellent surface quality. Die castings with high strength and hardness are widely used and developed rapidly. Aluminum die castings have good performance and process performance, so die castings develop rapidly and are widely used in various industrial sectors. extremely important position. [0003] The following defects exist in the production process of aluminum die castings: 1. For aluminum die castings with special structures, a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C25D11/12C25D11/14C25D11/16B22D1/00B22D43/00B22D18/02B22D27/15B23P15/00
CPCB22D1/00B22D18/02B22D27/15B22D43/004B23P15/00C25D11/12C25D11/14C25D11/16
Inventor 张红波毛飞熊
Owner NANTONG WOTELI MASCH MFG CO LTD
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