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Manufacturing method of autoclaved aerated concrete floor slab

A technology of autoclaving and manufacturing method, which is applied to floors, manufacturing tools, building structures, etc., can solve problems such as difficulty in meeting floor needs, limited improvement in bearing performance, and complex assembly processes, and achieve overall transportation and hoisting. The effect of convenience, labor intensity reduction, and production cost reduction

Inactive Publication Date: 2020-12-11
HUBEI SHENZHOU BUILDING MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] However, there are certain defects in the construction methods of the above-mentioned several floor slabs.
First of all, certain cast-in-place operations are required, and the assembly rate is low. At the same time, the assembly process is more complicated and the construction is more difficult; second, the overall steel consumption is large and the cost is high
[0009] However, since the production process of autoclaved aerated concrete slabs involves a series of processing steps such as cutting and curing, it is difficult to embed steel trusses with complex structures into the slabs in advance. The performance improvement is relatively limited, and it is difficult to meet the needs of the floor

Method used

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  • Manufacturing method of autoclaved aerated concrete floor slab
  • Manufacturing method of autoclaved aerated concrete floor slab
  • Manufacturing method of autoclaved aerated concrete floor slab

Examples

Experimental program
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Effect test

preparation example Construction

[0052] The core of the preparation method of the present invention lies in step S1 and step S3. First, configure the corresponding steel bar trusses 2 according to the corresponding building type. Then, according to the setting of the cutting equipment used in the cutting link of the subsequent production, the steel bar trusses 2 are stacked and arranged in the concrete mold at intervals. When stacked, the steel bar truss 2 can be fixed and positioned by inserting brazing. Specifically, a drill hole can be provided on the mold, and then the fixing drill is inserted into the mold through the drill hole, and the steel bar truss 2 can be accurately fixed in the mold through the fixing drill. After the mud is poured in, it is only necessary to take out the fixing braze to complete the implantation of the steel bar truss 2 . This production method can effectively realize the accurate implantation of the steel bar truss 2 with a complex structure into the lightweight concrete slab...

Embodiment 1

[0069] like figure 1 , figure 2 As shown, the prefabricated floor slab of this embodiment includes a load-bearing steel truss 2 and an autoclaved aerated concrete slab 1 , and the steel truss 2 is embedded in the autoclaved aerated concrete slab 1 .

[0070] The present embodiment adopts the following steps to prepare:

[0071] Step S1, prepare steel bar truss 2, firstly prepare a single-piece steel bar truss composed of upper and lower chord main bars 2a and web auxiliary bars 2b, and then use transversely distributed bars 2c to weld a plurality of steel bar trusses to form a three-dimensional steel bar frame structure truss2;

[0072] In step S2, the raw materials of the autoclaved aerated concrete floor 1 are fed according to the ratio of raw materials to make concrete mixed mud;

[0073] In step S3, the steel bar trusses 2 prepared in step S1 are fixedly arranged in the concrete mold in a manner of stacking at intervals in a fixed mode of inserting and fixing, and the ...

Embodiment 2

[0080] like figure 1 , figure 2 As shown, the prefabricated floor slab of this embodiment includes a load-bearing steel truss 2 and an autoclaved aerated concrete slab 1 , and the steel truss 2 is embedded in the autoclaved aerated concrete slab 1 .

[0081] The present embodiment adopts the following steps to prepare:

[0082] Step S1, prepare the steel bar truss 2, first prepare the triangular steel bar truss composed of the upper and lower chord main bars 2a and the web auxiliary bar 2b, and then use the transverse distribution bars 2c to weld the steel bar trusses to form the three-dimensional steel bar frame structure 2;

[0083]In step S2, the raw materials of the autoclaved aerated concrete floor 1 are fed according to the ratio of raw materials to make concrete mixed mud;

[0084] Step S3, laying a layer of concrete mud on the reinforced truss 2 prepared in step S1, placing the reinforced truss 2 after compaction, then pouring the mud, and laying the reinforced tru...

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Abstract

The invention discloses a manufacturing method of an autoclaved aerated concrete floor slab. The manufacturing method comprises the following steps that S1, steel bar trusses are prepared; S2, the rawmaterials of the autoclaved aerated concrete floor slab are fed according to the raw material ratio to prepare concrete mixed pug; S3, the mixed pug prepared in the step S2 is poured into a concretemold, meanwhile, the steel bar trusses prepared in the step S1 are fixedly arranged in the concrete pug in a spaced stacking mode, compaction and forming are conducted, and an autoclaved aerated concrete rough blank is prepared; S4, the autoclaved aerated concrete rough blank prepared in the step S3 is cut according to the floor slab size requirement, and a floor slab rough blank is prepared; andS5, the floor slab rough blank prepared in the step S4 is subjected to subsequent autoclaved aerated treatment, and the autoclaved aerated concrete floor slab is prepared. According to the manufacturing method, on the premise that the bearing performance is met, complete overall prefabrication of the floor slab is achieved, and the manufactured floor slab is light in weight, high in strength and easy to assemble.

Description

technical field [0001] The invention relates to the technical field of construction, in particular to a method for manufacturing an autoclaved aerated concrete floor. Background technique [0002] Prefabricated building refers to the transfer of a large number of on-site operations in the traditional construction method to the factory, where the building components and accessories (such as floor slabs, wall panels, stairs, balconies, etc.) are processed and manufactured in the factory, and transported to the construction site. Reliable connections are assembled and installed on site. Compared with traditional buildings, prefabricated buildings have the advantages of less on-site cast-in-place operations, a higher degree of standardization, shorter construction periods, more in line with the requirements of green buildings, and more energy-saving and environmentally friendly. In recent years, my country has attached great importance to the development of the prefabricated co...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B23/02B28B11/14B28B11/24E04B5/02E04C5/06
CPCB28B11/14B28B11/245B28B23/02E04B5/02E04C5/0627
Inventor 罗克佐
Owner HUBEI SHENZHOU BUILDING MATERIAL
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