In-phase assembly adjustment method of parallel in-direction output structure

A technology of output structure and adjustment method, which is applied in hoisting devices, transmission parts, components with teeth, etc., can solve problems such as the inability to reduce or eliminate the phase deviation of the tooth side clearance, the complex internal structure of the gearbox, and the high process cost.

Active Publication Date: 2020-12-25
ZHENGZHOU RES INST OF MECHANICAL ENG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, more connections or mating relationships are added to these structures, which makes the internal structure of the gearbox more complicated and the process cost is higher. In addition, these structures are easy to reduce the torque transmission capacity, and are usually not suitable for high-speed equipment.
And even if these structures improve the convenience of the gear box in-phase adjustment to a certain extent, the in-phase accuracy after adjustment is not very ideal
[0005] In addition, there must be backlash between a pair of meshing gears in actual gear transmission, and the structure in the prior art basically cannot reduce or eliminate the phase deviation caused by the backlash

Method used

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  • In-phase assembly adjustment method of parallel in-direction output structure
  • In-phase assembly adjustment method of parallel in-direction output structure
  • In-phase assembly adjustment method of parallel in-direction output structure

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0053] Such as figure 1 Shown is a schematic diagram of the internal structure of a gear box of a twin-screw extruder in the prior art, the gear box includes a box body 1 (only a part of the box body 1 is shown in the figure, those skilled in the art can refer to existing The gear box in the technology is designed and realized), the input shafting 2, the secondary reduction shafting 3, the first output shafting 4, the transition shafting 5 and the second output shafting 6.

[0054] The input shaft system 2 includes an input shaft 21 rotatably connected to the casing 1 and a helical gear H22 fixed on the input shaft 21 . figure 1 The left end of the middle input shaft 21 is exposed on the left side of the casing 1 for connecting with an external motor. The secondary reduction shaft system 3 includes a secondary rotating shaft 31 rotatably connected to the casing 1 and a helical gear K32 and a helical gear M33 fixed on the secondary rotating shaft 31 . The first output shaft s...

Embodiment 2

[0080] This embodiment still takes the gearbox of the twin-screw extruder in Embodiment 1 as an example for illustration, and uses the corresponding angle error measured in Embodiment 1, and supplements the relevant parameters of the helical gear B52, that is, the helical gear A43 and The pitch circle diameter dp of the helical gear B52 when the helical gear B52 meshes B =770mm.

[0081] The in-phase assembly and adjustment method of the parallel output structure in the same direction in this embodiment is based on the first embodiment and considers that there is usually a tooth backlash in the gear pair during operation, and this tooth backlash can be regarded as an assembly error, so Step S21 is included after step S2 in the first embodiment: measure the circumferential backlash between the helical gear A43 and the helical gear B52 and denote it as j AB , the circumferential backlash of the gear pair is an arc length, so j AB It is always a positive number, and the circumf...

Embodiment 3

[0096] Such as Figure 13 Shown is a schematic diagram of the internal partial structure of a twin-screw extrusion granulator gearbox in the prior art. The twin-screw extrusion granulator is also a twin-screw extruder, and the twin-screw extrusion granulator The gearbox includes a case body (not shown in the figure), an input shaft system 7 , a first output shaft system 8 , a transition shaft system 9 and a second output shaft system 10 .

[0097] The input shaft system 7 includes an input shaft 71 rotatably connected to the casing and a helical gear S72 fixed on the input shaft 71 . Figure 13 The left end of the middle input shaft 71 is exposed on the left side of the casing for connecting an external motor. The first output shaft system 8 includes a long output shaft 81 rotatably connected to the box body and a helical gear T82 and a helical gear A83 fixed on the long output shaft 81. The output end of the long output shaft 81 is provided with an integrally formed external...

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Abstract

The invention relates to the technical field of gearboxes of double-screw extruders, and discloses an in-phase assembly adjustment method of a parallel in-direction output structure. The in-phase assembly adjustment method comprises a box body, a first output shaft system, a transition shaft system and a second output shaft system, and comprises the following steps of S1, measuring angle errors among transmission parts in each shaft system; S2, assembling each shaft system and each transmission part on the box body according to design positions; S3, calculating an actual phase deviation; S4, comparing and calculating the number of teeth needing to be adjusted and rotated and the axial movement amount; and S5, performing adjustment according to the calculation result in the step S4. When the method is used for adjusting the output in-phase, the internal structure of an existing gear box does not need to be modified, the torque transmission capacity of a gear pair is ensured, in addition, adjustment can be conducted according to results obtained through accurate measurement and comparison calculation, repeated disassembly and reassembly are not needed, the adjustment difficulty can be greatly reduced, and the assembly adjustment time is shortened and manpower and material resources are greatly saved.

Description

technical field [0001] The invention relates to the technical field of a twin-screw extruder gearbox, and more particularly relates to a method for adjusting the same phase of a parallel output structure in the same direction. Background technique [0002] The twin-screw extruder is developed on the basis of the single-screw extruder. It has the characteristics of good feeding, mixing and plasticizing, venting, and extrusion stability, so it is widely used in extruded products. molding processing. From the perspective of the rotation direction of the twin-screw, the twin-screw extruder includes a co-rotating twin-screw extruder and a counter-rotating twin-screw extruder. Among them, the co-rotating twin-screw extruder is also called the meshing co-rotating parallel twin-screw extruder, which has high conveying efficiency, strong dispersion and mixing ability, good self-cleaning performance, uniform distribution of material residence time in the machine, and adaptability. I...

Claims

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Application Information

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Patent Type & AuthorityApplications(China)
IPC IPC(8): F16H57/023F16H55/08B29C48/25
CPCB29C48/251B29C48/2526F16H55/08F16H57/023F16H2057/0056F16H2057/0087F16H2057/02021
Inventor张坤邵广军许建忠康少博张浩董进朝乔永钦崔云翔许俊伟邢鹤琛
OwnerZHENGZHOU RES INST OF MECHANICAL ENG CO LTD