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Full-cycle production line for small prefabricated parts

A prefabricated component and full cycle technology, applied in the direction of manufacturing tools, ceramic molding machines, ceramic molding workshops, etc., can solve the problems of complicated and scattered materials, scattered distribution points, large investment in equipment and production lines, etc., to achieve optimal space layout and utilization, The effect of reducing the space occupied by the site

Pending Publication Date: 2020-12-29
HUNAN WUXIN MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the relatively mature automated production line for prefabricated components is a large-scale production line for prefabricated building PC components. The mold structure of the PC component production line is a combination of standardized large-scale flat mold tables and side molds customized for matching components, which circulate in the production line together. The height of the steam-cured kiln is small, and the characteristics of the PC production line determine that it is suitable for the production of large-scale plate components. The overall efficiency of producing such components is high, such as PC wall panels, laminated panels, etc. For component production, because small components are generally small in size and large in batches, it is necessary to manufacture a large number of side molds, and assemble the side molds on the mold table. Because each set of component molds requires at least 4 pieces of side molds according to the shape of the component, the mold cost Higher; when the molds are listed on the mold table, there must be a demoulding space between the molds, and the utilization rate of the mold table is low; a lot of mold loading and dismantling work requires a lot of labor; the distribution points are scattered, the distribution is difficult and the efficiency is low; on-site management The pressure is high and the materials are complicated and scattered; therefore, there are many disadvantages and disadvantages in using the existing PC production line to produce small components
Some existing automated production lines for small components still require a large number of personnel, and supporting facilities such as lifting equipment are required to assist in production. The investment in workshops, equipment, production lines, etc. is large, and the production cost is high.

Method used

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  • Full-cycle production line for small prefabricated parts
  • Full-cycle production line for small prefabricated parts
  • Full-cycle production line for small prefabricated parts

Examples

Experimental program
Comparison scheme
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Embodiment 1

[0028] Such as Figure 1 to Figure 4 As shown, the full cycle production line of small prefabricated components in this embodiment includes a first assembly line 1, a second assembly line 2, a third assembly line 3, a stacking station 4 and an unstacking station 5; position 101, the second assembly line 2 is provided with a maintenance station 201, and the third assembly line 3 is provided with a demoulding station 301; one end of the first assembly line 1 and one end of the second assembly line 2 are docked through the stacking station 4, and the One end of the third assembly line 3 is docked with the second assembly line 2 through the destacking station 5 , and the other end of the third assembly line 3 is docked with the other end of the first assembly line 1 . Specifically, the first assembly line 1 , the second assembly line 2 and the third assembly line 3 each include multiple sets of horizontally arranged conveying mechanisms, such as rollers or rollers, which are drive...

Embodiment 2

[0035] Such as Figure 5 and Figure 6 As shown, the difference between this embodiment and Embodiment 1 is that: the inlet end of the first assembly line 1 is docked with the outlet end of the third assembly line 3 and both are arranged on the same straight line, and are located above the second assembly line 2, the first assembly line The outlet end of 1 is docked with the inlet end of the second assembly line 2 through the stacking station 4, and the outlet end of the second assembly line 2 is docked with the inlet end of the third assembly line 3 through the unstacking station 5, thus forming a full-cycle three-dimensional space The layout reduces the space occupied by the site, optimizes the space layout and utilization, and is suitable for situations where the plant area or layout is limited. Other content not described is the same as the first embodiment, and will not be repeated here.

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Abstract

The invention discloses a full-cycle production line for small prefabricated parts. The full-cycle production line comprises a first assembly line, a second assembly line, a third assembly line, a stacking station and a destacking station. A material distribution station is arranged on the first assembly line. A maintenance station is arranged on the second assembly line. A demolding station is arranged on the third assembly line. One end of the first assembly line is in butt joint with one end of the second assembly line through the stacking station. One end of the third assembly line is in butt joint with the second assembly line through the destacking station. The other end of the third assembly line is in butt joint with the other end of the first assembly line. The full-cycle production line for the small prefabricated parts has the beneficial effects of being simple and compact in structure, small in occupied area, high in production efficiency and the like.

Description

technical field [0001] The invention mainly relates to the technical field of prefabricated component production, in particular to a full cycle production line of small prefabricated components. Background technique [0002] At present, the relatively mature automated production line for prefabricated components is a large-scale production line for prefabricated building PC components. The mold structure of the PC component production line is a combination of standardized large-scale flat mold tables and side molds customized for matching components, which circulate in the production line together. The height of the steam-cured kiln is small, and the characteristics of the PC production line determine that it is suitable for the production of large-scale plate components. The overall efficiency of producing such components is high, such as PC wall panels, laminated panels, etc. For component production, because small components are generally small in size and large in batche...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B15/00B28B11/24B28B17/00B28B7/00
CPCB28B7/00B28B11/245B28B15/00B28B17/00
Inventor 邓志刚李佑福郑怀臣李骥尹斌程波
Owner HUNAN WUXIN MACHINERY