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Automatic heating wire bending device

A bending device and heating wire technology, applied in glass production and other directions, can solve the problems of repeated product pick-and-place, unstable product quality, low efficiency, etc., achieve good economic benefits and practical value, and reduce labor costs and labor. Strength, simple effect of overall structure

Active Publication Date: 2021-01-26
深圳市芬能自动化设备有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the bending of heating wires on the market is mostly done manually by a single machine, that is, the product is picked up by the left hand and the bending fixture is picked up by the right hand, and then put into a box and put into the assembly line. This operation method has the following disadvantages: 1. The product is repeatedly picked and placed. Long, low efficiency; 2. The operating staff have high work intensity, low efficiency, and high labor costs; 3. The product is picked and placed, and the number of turnovers is high, resulting in unstable product quality
The Chinese patent with the publication number CN210358995U discloses a bending mechanism for a heating wire winding machine, which includes a mounting base, a left vertical plate, a right vertical plate, a front vertical plate, a pressing power device, an elastic lower The pressing assembly, the first Y-axis moving assembly, the second Y-axis moving assembly and the heating wire loading assembly, the left vertical board, the right vertical board, the elastic pressing down assembly and the first Y-axis moving assembly are all fixed on the installation base plate , the left vertical board and the right vertical board are arranged oppositely, the left and right sides of the rear wall of the front vertical board are respectively fixedly connected with the upper side of the front side of the left vertical board and the right vertical board, and the pressing power device is fixed Installed on the front wall of the front vertical board, the elastic pressing down assembly is fixedly installed on the front side of the left vertical board and the right vertical board, and the elastic pressing down assembly is located below the pressing power device, the first Y-axis moving assembly It is fixed between the left vertical plate and the right vertical plate. In this patent, only relatively simple heating wire bending can be completed, and it is not suitable for the manufacture of multi-shaped heating wire structures.

Method used

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Embodiment Construction

[0023] Such as Figure 1 to Figure 7 所示,在本实施例中,本发明包括基板机构1、整形机构2、升降机构3和折弯机构4,所述升降机构3设于所述基板机构1的底部,所述整形机构2设于所述基板机构1的顶部,所述折弯机构4与所述升降机构3传动连接,所述折弯机构4包括第一折弯组件41和与所述第一折弯组件41相配合的第二折弯组件42。

[0024] 由上述方案可见,将承载着发热丝产品的载具放置在所述基板机构1上,所述定位销14与载具上的定位孔导向对位,接着所述整形机构2上的所述第一整形板24和所述第二整形板25靠拢,所述第一整形板24和所述第二整形板25对发热丝产品进行整形操作,两所述第一折弯组件41上的所述驱动气缸411分别带动两组所述折弯件413运动,使得两组折弯件413相向运动,从而将发热丝产品折弯,完成第一次折弯作业,随后所述第二折弯组件42上的所述顶升气缸422驱动所述顶针上升,使得所述辅助顶针424带动所述折弯顶针413d向上运动,使得所述折弯顶针413d将发热丝产品折弯,进而完成第二次折弯作业。

[0025] 一个优选方案是,如 figure 1 with figure 2 所示,所述基板机构1包括底板11、固定板12和支撑板13,所述固定板12设于所述底板11的两端,所述支撑板13设于所述固定板12的一侧,所述支撑板13的顶部设有与载具相适配的定位销14,所述升降机构3设于所述底板11上,所述折弯机构4滑动配合在所述支撑板13上。

[0026] 由上述方案可见,所述整形机构2安装在所述支撑板13上,所述升降机构3安装在所述底板11上,所述升降机构3能使所述折弯机构4与所述底板11发生相对升降运动,所述定位销14的设置,用于与载具的定位孔导向对位,使载具能精准放置在所述基板机构1上。

[0027] 一个优选方案是,如 Figure 5 所示,所述整形机构2包括两分别安装在所述基板机构1上的气缸安装块21、设于相应所述气缸安装块21上的第一滑台气缸22和第二滑台气缸23、与所述第一滑台气缸22传动连接的第一整形板24以及与所述第二滑台气缸23传动连接的第二整形板25,所述第一整形板24与所述第二整形板25能作相向运动或背向运动;所述基板机构1上设有调节板26、贯穿所述调节板26与所述气缸安...

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Abstract

The invention aims to provides an automatic heating wire bending device which is convenient to operate, high in efficiency, high in precision and capable of effectively reducing labor cost and labor intensity. The device comprises a base plate mechanism, a shaping mechanism, a lifting mechanism, and a bending mechanism; the lifting mechanism is arranged at the bottom of the base plate mechanism; the shaping mechanism is arranged at the top of the base plate mechanism; the bending mechanism is in transmission connection with the lifting mechanism; and the bending mechanism comprises a first bending assembly and a second bending assembly matched with the first bending assembly. The automatic heating wire bending device is applied to the technical field of heating wire processing equipment.

Description

technical field [0001] 本发明涉及一种发热丝加工设备的技术领域,特别涉及一种发热丝自动折弯装置。 Background technique [0002] 目前市面上发热丝折弯多采用单机人工作业,即人工左手拾取产品右手拾取折弯治具完后装盒投入流水线,此作业方式存在以下缺点:1、产品重复取放次数多、运转周期长,效率低;2、作业员工作业强度大,效率低,人力成本高;3、产品取放、周转次数多、导致产品品质不稳定。鉴于发热丝折弯工序目前在各行业中涉及范围比较广泛,应用也比较多,因此为了提高生产效率,降低人工劳动强度和节约成本,有必要寻求设计一种发热丝自动折弯装置,实现自动化生产作业,具有良好的经济效益和实用价值。公开号为CN210358995U的中国专利,公开了一种一种用于发热丝绕线机的折弯机构,,包括安装底座、左立板、右立板、前立板、下压动力装置、弹力下压组件、第一Y轴移动组件、第二Y轴移动组件和发热丝载料组件,所述左立板、右立板、弹力下压组件和第一Y轴移动组件均固定在安装底板上,所述左立板和右立板相对而设,所述前立板的后壁左右两侧分别与左立板和右立板的前侧边上侧固定连接,所述下压动力装置固定安装在前立板的前壁,所述弹力下压组件固定安装在左立板和右立板的前侧,且弹力下压组件位于下压动力装置的下方,所述第一Y轴移动组件固定在左立板和右立板之间,该专利中,只能完成较为简单发热丝折弯,并不适用多形状发热丝结构的制造。 Contents of the invention [0003] 本发明所要解决的技术问题是克服现有技术的不足,提供了一种操作方便、效率高、精度高并且能有效降低人工成本和劳动强度的发热丝自动折弯装置。 [0004] 本发明所采用的技术方案是:本发明包括基板机构、整形机构、升降机构和折弯机构,所述升降机构设于所述基板机构的底部,所述整形机构设于所述基板机构的顶部,所述折弯机构与所述升降机构传动连接,所述折弯机构包括第一折弯组件和与所述第一折弯组件相配合的第二折弯组件。 [0005] 进一步地,所述基板机构包括底板、固定板和支撑板,所述固定板设于所述底板的两端,所述支撑板设于所述固定板的一侧,所述支撑板的顶部设有与载具相适配的定位销,所述升降机构设于所述底板上,所述折弯机构滑动配合在所述支撑板上。 [...

Claims

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Application Information

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IPC IPC(8): B21F1/00B21F1/02
CPCB21F1/004B21F1/02Y02P40/57
Inventor 周瑜
Owner 深圳市芬能自动化设备有限公司