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Zero-speed injector test method for engine cold test

A test method and engine technology, applied in the direction of engine testing, machine/structural component testing, instruments, etc., can solve problems such as damage to the main servo motor of the equipment, low detection ability, and disengagement of the safety clutch of the equipment, so as to reduce the system error. , Improve consistency and avoid contamination

Active Publication Date: 2022-07-29
上海新动力汽车科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the engine does not ignite during the cold test, part of the fuel injected into the engine combustion chamber by the injector will be discharged into the air along with the intake and exhaust strokes of the engine, causing environmental pollution
And there is still some fuel in the engine combustion chamber, which is very easy to be compressed and ignited in the next compression stroke of the engine, causing the engine to ignite and the operating torque to increase instantly, resulting in the safety clutch disengagement of the equipment or even damage to the main servo motor of the equipment.
At the same time, the engine will also drive the high-pressure oil pump to rotate and continue to supply oil to the high-pressure fuel rail during the injector test, resulting in no obvious changes in the fuel rail oil pressure, resulting in poor consistency in the test results of the same engine injector. Taking a 4-cylinder diesel engine as an example, the range of the 4-cylinder pressure test results can reach 350 Bar, and the defect detection ability is low

Method used

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  • Zero-speed injector test method for engine cold test
  • Zero-speed injector test method for engine cold test
  • Zero-speed injector test method for engine cold test

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] Embodiment 1, the test object is a 4-cylinder diesel engine, and the concrete test steps are as follows:

[0043] Step 1: The engine is successfully docked with the cold test bench, and the bench drags the engine to rotate to start the conventional cold test test. The engine speed changes are: 0RPM→60RPM→500RPM→1500RPM→300RPM→100RPM→0RPM, as attached figure 2 The middle curve A is shown.

[0044] Step 2: In the final stage of the cold test test of the engine, the engine speed drops to 0RPM, and the engine rail pressure begins to depressurize naturally, as shown in the appendix. figure 2 Phases a-b on the middle curve B are shown.

[0045] Step 3: The cold test bench detects the engine rail pressure in real time through the engine rail pressure sensor. In this embodiment, the fuel injector test trigger value is calibrated to 1500Bar. When the engine rail pressure drops to 1500Bar, the fuel injector test starts.

[0046] Step 4: The cold test bench supplies power to t...

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Abstract

The invention discloses a zero-speed fuel injector test method for engine cold test. Rail pressure relief; 3. Check whether the engine rail pressure drops to the fuel injector test trigger value, if so, go to step 4; 5. After all fuel injectors are powered on, end the fuel injector test and display the rail pressure test curve. The invention is tested under the condition of zero speed in the cold test of the engine, so as to prevent the fuel injected by the injector from polluting the environment, avoid engine compression ignition caused by residual fuel in the combustion chamber of the engine, and frequent disconnection of the equipment safety clutch, and improve the cold test injection of the engine. Consistency of oiler repeated tests.

Description

technical field [0001] The invention relates to an engine cold test method, in particular to a zero-speed fuel injector test method for the engine cold test. Background technique [0002] In the field of modern engine manufacturing, engine cold test has become more and more important in the delivery inspection of engine production line due to the advantages of fast test cycle and low environmental pollution. As an important part of the engine, the fuel injector affects the overall performance and even the safety of the engine, and is also one of the inspection contents of the conventional cold test bench. [0003] The engine cold test fuel injector test method in the prior art is that when the engine is rotating, such as when the engine speed is 300 RPM, the bench supplies power to the fuel injector to open the fuel injector, and the fuel common rail pressure is adjusted by the engine rail pressure sensor. The detection of the falling pressure value and slope is used to det...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01M15/00
CPCG01M15/00
Inventor 谢建伟王秋冰陈鑫卢震鸣张俊朱锦昌翁伟东
Owner 上海新动力汽车科技股份有限公司
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