Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Forging strengthening and shaping process for nodular iron castings

A technology for ductile iron and iron castings, applied in the field of forging, can solve the problems of complex casting process control, infeasible forging process, shrinkage holes, etc., and achieve the effect of eliminating internal defects and reducing machining costs.

Active Publication Date: 2021-02-05
SHANDONG GUOMING DUCTILE IRON PIPES TECH CO LTD
View PDF4 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Ductile iron is a high-strength cast iron material with higher strength than carbon steel. Therefore, casting is generally used to produce ductile iron parts in industry. However, the shape accuracy and dimensional accuracy of the products manufactured by the casting process are low, and the casting process control is complex. Casting Products generally have unavoidable defects, mainly shrinkage cavities, shrinkage porosity, etc., which affect the casting yield
[0003] The forging process is to use forging pressure processing equipment to apply pressure to the metal blank to cause plastic deformation to obtain forgings with a certain shape and size. In forging, the internal defects of the product are eliminated, the grains are refined, and the mechanical properties are improved. It has been improved, but if the forging process is used to manufacture ductile iron parts, the requirements for equipment and molds are very high, especially for some large and complex structural parts, the forging process is basically not feasible

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0028] Step 1, the ductile iron castings are directly demolded at about 300°C after casting;

[0029] Step 2: put the ductile iron castings demolded in step 1 into the heating furnace, heat to 850°C, insert them into a closed forging die sprayed with a release agent, carry out forging strengthening and shaping with a deformation of 5%, and hold the pressure for 1.5 minutes , the release agent is a release agent containing Mg, which is made by adding magnesium powder into the boron nitride-graphite colloid release agent (graphite content≤30%), and the addition of magnesium powder in the release agent containing Mg The amount is 5%;

[0030] Step 3, after the pressure holding is completed, open the mold and take out the ductile iron casting;

[0031] Step 4, annealing the ductile iron casting.

example 2

[0033] Step 1, the ductile iron castings are directly demolded at about 300°C after casting;

[0034] Step 2: put the ductile iron castings demolded in step 1 into the heating furnace, heat to 950°C, insert them into a closed forging die sprayed with a release agent, carry out forging strengthening and shaping with a deformation of 8%, and hold the pressure for 1.5 minutes , the release agent is a release agent containing Mg, which is made by adding magnesium powder into the boron nitride-graphite colloid release agent (graphite content≤30%), and the addition of magnesium powder in the release agent containing Mg The amount is 7%;

[0035] Step 3, after the pressure holding is completed, open the mold and take out the ductile iron casting;

[0036] Step 4, annealing the ductile iron casting.

example 3

[0038] Step 1, the ductile iron castings are directly demolded at about 300°C after casting;

[0039] Step 2: put the ductile iron castings demolded in step 1 into the heating furnace, heat to 1050°C, insert them into a closed forging die sprayed with release agent, carry out forging strengthening and shaping with a deformation amount of 10%, and hold the pressure for 1.5 minutes , the release agent is a release agent containing Mg, which is made by adding magnesium powder into the boron nitride-graphite colloid release agent (graphite content≤30%), and the addition of magnesium powder in the release agent containing Mg The amount is 7%;

[0040] Step 3, after the pressure holding is completed, open the mold and take out the ductile iron casting;

[0041] Step 4, annealing the ductile iron casting.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a forging strengthening and shaping process for nodular iron castings. The forging strengthening and shaping process for the nodular iron castings comprises the following stepsthat the cast nodular iron castings are heated to the temperature of 800 DEG C or above, forging strengthening and shaping with the deformation not lower than 1% and not larger than 15% is conductedin a closed forging die sprayed with a release agent, a nodular iron casting part blank is obtained through a casting process, a forging process is used for carrying out final near-net shaping on thepart blank, the machining cost can be reduced, the nodular cast iron part can be further compactly reinforced, internal defects are eliminated, by reasonably controlling the forging deformation amountand release agent components, it is guaranteed that spherical graphite inside the nodular cast iron part does not deform, the surface nodular cast iron structure does not degrade, at a higher forgingtemperature, the internal performance is not reduced, and the surface strength and corrosion resistance are not reduced.

Description

technical field [0001] The invention relates to the technical field of forging, in particular to a forging strengthening and setting process for ductile iron castings. Background technique [0002] Ductile iron is a high-strength cast iron material with higher strength than carbon steel. Therefore, casting is generally used to produce ductile iron parts in industry. However, the shape accuracy and dimensional accuracy of the products manufactured by the casting process are low, and the casting process control is complex. Casting Products generally have unavoidable defects, mainly shrinkage cavities, shrinkage porosity, etc., which affect the yield of castings. [0003] The forging process is to use forging pressure processing equipment to apply pressure to the metal blank to cause plastic deformation to obtain forgings with a certain shape and size. In forging, the internal defects of the product are eliminated, the grains are refined, and the mechanical properties are impro...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C21D7/13C21D5/00
CPCC21D7/13C21D5/00
Inventor 张希营孙昌智柴成林王浩方素娥张学来
Owner SHANDONG GUOMING DUCTILE IRON PIPES TECH CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products