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Insulation treatment process for induction heating load coil

A load coil and induction heating technology, which is applied in coil manufacturing, inductance/transformer/magnet manufacturing, electrical components, etc., can solve the problems of destroying the insulation of insulating materials, difficulty in controlling the quality of winding, loosening and falling off of insulating materials, etc., to achieve guarantee Insulation ability, excellent heat dissipation, and the effect of improving stability

Inactive Publication Date: 2021-03-16
西安赛林环保科技股份有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] In order to solve the above-mentioned technical problems, the present invention provides an insulation treatment process for induction heating load coils, to solve the problem that the existing insulation treatment process is difficult to control the winding quality in the manufacturing process, and the insulation material and copper material cannot be combined. Affected by the natural environment, it will loosen and fall off, and the conductor needs to be cooled by water, which will easily cause the conductor to use for a long time and cause internal leakage, which will destroy the insulation of the insulating material. An insulation treatment process for induction heating load coils specifically includes the following steps :

Method used

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  • Insulation treatment process for induction heating load coil
  • Insulation treatment process for induction heating load coil
  • Insulation treatment process for induction heating load coil

Examples

Experimental program
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Effect test

specific Embodiment 1

[0063] 1. Before the insulation operation of the induction heating load coil, clean the surface of the induction heating load coil, brush and clean the dust and impurities on the surface of the induction heating load coil with a nylon brush, and check whether there is any dust on the surface of the induction heating load coil. Damaged or leaking core problems, and repair or cut in time, then blow the induction heating load coil through a hair dryer to remove moisture, clean up the whole, let it stand, and set aside;

[0064] 2. Insulation pretreatment of induction heating load coil, the specific operation process should be carried out in accordance with the following steps:

[0065] Step 1: Derusting the induction heating load coil, preparing the derusting agent, pouring the derusting agent into the derusting tank, stirring, and then dipping the derusting agent with a brush and lightly applying it on the surface of the induction heating load coil to carry out For derusting ope...

specific Embodiment 2

[0078] 1. Before the insulation operation of the induction heating load coil, clean the surface of the induction heating load coil, brush and clean the dust and impurities on the surface of the induction heating load coil with a nylon brush, and check whether there is any dust on the surface of the induction heating load coil. Damaged or leaking core problems, and repair or cut in time, then blow the induction heating load coil through a hair dryer to remove moisture, clean up the whole, let it stand, and set aside;

[0079] 2. Directly adopt the method of spraying insulation material layer for insulation operation treatment;

[0080] 3. Rust spots or magnetic flux leakage problems are prone to occur during use.

[0081] Based on the above comparison, it can be seen that the present invention utilizes newer insulating materials, and improves the insulation level to provide a strong insulation guarantee for high-voltage loads, and at the same time improves the stability of the ...

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Abstract

The invention provides an insulation treatment process for an induction heating load coil, and belongs to the field of induction heating, and the insulation treatment process for the induction heatingload coil specifically comprises the steps of induction heating load coil insulation operation pretreatment, induction heating load coil insulation pretreatment, induction heating load coil surface spraying treatment, induction heating load coil insulation processing, inventory, transport, and visual inspection for use. According to the invention, the updated insulating material is utilized, theinsulation grade is improved, a powerful insulation guarantee is provided for a high-voltage load, the stability of the load is improved, the excellent heat dissipation is helpful for reducing the energy consumption, and the conductors have mutually independent spaces under the condition of a fault, so that a secondary fault cannot be caused by other faults; and the distance between the conductorsis optimized according to the characteristics of the original material, the existing ceramic insulating material is updated, and the insulating capacity is improved.

Description

technical field [0001] The invention belongs to the technical field of induction heating, and in particular relates to an insulation treatment process for induction heating load coils. Background technique [0002] With the development of my country's manufacturing industry, the demand in the field of metal thermoforming is in a state of rising year by year. [0003] Coupled with the trend of energy saving and emission reduction, the advantages of this magnetic field conduction device (magnet yoke) are becoming more and more obvious. The new yoke cooling form natural cooling replaces the existing water cooling method, thereby reducing the energy consumption of the product. In addition, in the case of high temperature, there is a safety hazard that the cooling water will explode due to poor sealing and gasification. Therefore, using this method not only improves the use efficiency of electric energy, but also greatly reduces the risk of safety accidents. [0004] Therefore, ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F41/12
CPCH01F41/125
Inventor 罗江
Owner 西安赛林环保科技股份有限公司
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