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A kind of insulator mud blank forming process

A molding process and insulator technology, which is applied in the field of insulator mud blank molding technology, can solve the problems that the mold and the mud section cannot be completely fitted, the fixing device is laborious to move upward, and there is no positioning and fixing of the mud section, so as to improve the quality and demoulding efficiency , Improve the quality of billet cutting and reduce labor costs

Active Publication Date: 2022-03-25
江西高能陶瓷设备制造有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Insulators often encounter the following problems in the process of processing by the method of rotary blank forming: 1. The existing rotary blank forming process often requires manual assistance. Auxiliary methods are used to shape the mud, which increases the labor cost of the factory and is inefficient; 2. In the process of fixing the mud, it is necessary to limit and fix the mud from above. Due to the influence of gravity, the fixing device is in the It is labor-saving when feeding downwards, but when the fixing is released, it is very laborious to move the fixing device upwards, which increases the labor intensity of the workers
[0004] The single-umbrella electric porcelain insulator automatic forming system of the above-mentioned patent has a high degree of automation, liberates manpower, and improves production efficiency. However, this patent directly puts the clay section in the mold for extrusion molding, and the mold and the clay section cannot be completely bonded. In addition, if the mud section is not positioned and fixed, deviations are prone to occur during processing, and the defective rate of the product is high

Method used

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  • A kind of insulator mud blank forming process
  • A kind of insulator mud blank forming process
  • A kind of insulator mud blank forming process

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Embodiment Construction

[0033] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. . Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

[0034] Such as Figure 1 ~ Figure 4 As shown, the preferred embodiment of the present invention provides an insulator mud molding process, comprising the following steps:

[0035] S1, mud billet cutting: the long mud billet is sent to the cutting device 1 and cut into mud billet sections of the same length;

[0036] S2, vacuum chipping: send the mud billet section to the vacuum sharpening device 2, use the second vacuum suction device 22 to suc...

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Abstract

The invention provides an insulator mud blank forming process, relates to the technical field of insulator processing, and comprises the following steps: cutting the mud blank into sections, vacuum cutting the blank and integrally trimming the blank. The mud blank cutting, vacuum cutting and integral blank trimming process of the present invention can be carried out at the same time, the mud blank can be automatically cut and trimmed, the degree of automation is high, and the labor cost is reduced; the integrated continuous operation of the insulator mud blank forming can be realized at one time Processing multiple mud billets, high mud billet forming efficiency; simple principle and operation, high efficiency and good quality. Through the way of vacuum rotary chipping, the mud block is firmly fixed when chipping, which improves the stability of chipping operation and the quality of chipping.

Description

technical field [0001] The invention relates to the technical field of insulator processing, in particular to an insulator mud blank forming process. Background technique [0002] At present, in the electric porcelain insulator industry, electric porcelain insulator products are all handmade. The mud blanks are placed on the operating table as required, and the workers complete the operation. The processing of umbrella insulators generally includes compacting, repairing inner billets, repairing outer billets, etc. Multiple steps, the operation is more cumbersome. Due to the low efficiency of manual manufacturing, automatic production and processing equipment for electric porcelain insulators gradually appeared. Insulators often encounter the following problems in the process of processing by the method of rotary blank forming: 1. The existing rotary blank forming process often requires manual assistance. Auxiliary methods are used to shape the mud, which increases the labo...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B28B11/16B28B11/08B28B11/10
CPCB28B11/166B28B11/08B28B11/10
Inventor 陈招明毛光清邱锡强
Owner 江西高能陶瓷设备制造有限公司