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A moldable high-performance thermoplastic composite with a single fiber length distribution

A technology of fiber length and composite materials, applied in the field of high-performance thermoplastic composite materials, to achieve the effect of broad fiber length distribution, obvious mechanical properties, and single distribution of fiber retention length

Active Publication Date: 2022-06-07
GUANGZHOU KINGFA CARBON FIBER NEW MATERIALS DEV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although compared with other molding methods, the fiber length loss of this processing method is small, but the fibers are also sheared and broken by the screw extruder.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] A moldable high-performance thermoplastic composite material with a single fiber length distribution, calculated in parts by weight, comprises the following components: 50 parts of glass fiber filaments; and 50 parts of resin.

[0033]In this embodiment, 2400tex glass fiber filaments are used, polypropylene is used as the resin, the melt index is 25g / 10min, the glass fiber mass fraction is 50±5wt%, and the LFT-G particle length is 25mm. The LFT-G plate is heated and baked at 230°C, and then molded to obtain a product.

[0034] The tensile strength, flexural strength test and fiber length characterization of the prepared parts were carried out. The tensile strength was 240 MPa, the flexural strength was 175 MPa, and the fiber length was 25 mm, which was consistent with the fiber length of the LFT-G particles. resulting in a loss of fiber length.

Embodiment 2

[0036] A moldable high-performance thermoplastic composite material with a single fiber length distribution, calculated in parts by weight, comprises the following components: 50 parts of glass fiber filaments; and 50 parts of resin.

[0037] In this embodiment, 2400tex glass fiber filaments are used, polypropylene is used as resin, melt index is 25g / 10min, glass fiber mass fraction is 50±5wt%, LFT-G particle length is 15mm, and fully heated at 230°C to make 4mm The LFT-G plate is heated and baked at 230°C, and then molded to obtain a product.

[0038] The tensile strength, flexural strength test and fiber length characterization of the prepared parts were carried out. The tensile strength was 230 MPa, the flexural strength was 160 MPa, and the fiber length was 15 mm, which was consistent with the fiber length of the LFT-G particles. resulting in a loss of fiber length.

Embodiment 3

[0040] A moldable high-performance thermoplastic composite material with a single fiber length distribution, calculated in parts by weight, comprises the following components: 50 parts of glass fiber filaments; and 50 parts of resin.

[0041] This embodiment uses 2400tex glass fiber filament, the resin is polypropylene, the melt index is 25g / 10min, the glass fiber mass fraction is 50±5wt%, the length of LFT-G particles is 10mm and 20mm, the proportion is 50%, and the temperature is 230°C. After being fully heated, a 4mm LFT-G plate is made, and the plate is heated and baked at 230° C., and then molded to obtain a product.

[0042] The tensile strength, flexural strength test and fiber length characterization of the prepared parts were carried out. The tensile strength was 215 MPa and the flexural strength was 165 MPa. There were two fiber lengths of 10 mm and 20 mm, which were consistent with the fiber lengths of LFT-G particles. The processing did not result in a loss of fibe...

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Abstract

The invention provides a moldable high-performance thermoplastic composite material with a single fiber length distribution, which comprises the following components: 25-75 parts of glass fiber filaments; 25-75 parts of resin. The advantages of the process route and the final material involved in the present invention are: compared with traditional LFT materials, the length of the reinforcing fiber can not be damaged, the fiber retaining length distribution is single, and the length of the fiber in the original LFT-G particles can be completely retained, and the fiber length can be maximized. Give full play to the advantages of the mechanical properties of the fiber, and the fiber retention length distribution is single. Generally, it refers to fibers with one length value, or two or more length values, but preferably no more than five length values. Too many fibers with different lengths Mixtures of LFT‑G particles will worsen the cost of the products covered by this invention and should be avoided, even though composites produced by this invention with multiple values ​​of fiber retention length are clearly distinct from the broader range of conventional LFT composites Preserves fiber length distribution and has the advantage of distinct mechanical properties.

Description

technical field [0001] The invention relates to the technical field of polypropylene composite materials, in particular to a moldable high-performance thermoplastic composite material with a single fiber length distribution. Background technique [0002] The fiber retention length in short fiber reinforced thermoplastic (SFT) products is generally <1mm, while the fiber retention length in long fiber reinforced thermoplastic (LFT) products is generally <10mm, and the fiber length distribution is wider, at 10 mm. -1 to 10 1 between mm. Compared with short fiber reinforced thermoplastic composite materials, long fiber reinforced thermoplastic materials have the following advantages: longer fiber length, which can significantly improve the mechanical properties of products, improved creep resistance, good dimensional stability, and high part molding accuracy; specific stiffness It has high specific strength, good impact resistance, can mold larger, complex-shaped parts a...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08L23/06C08L23/12C08L77/00C08L67/02C08L55/02C08L69/00C08L81/02C08L61/16C08L71/10C08L77/02C08K7/14B29C70/52B29C51/00
CPCC08K7/14B29C70/523B29C70/528B29C70/526B29C51/00B29L2031/30C08L23/12C08L77/02
Inventor 范欣愉孟姗姗熊鑫蒲颖邓荣坚肖鹏
Owner GUANGZHOU KINGFA CARBON FIBER NEW MATERIALS DEV