Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Novel flash furnace bottom brick local maintenance method

A technology for furnace bottom bricks and flash furnaces, applied in furnaces, lining repairs, furnace components, etc., can solve the problems of difficult replacement of furnace bottom refractory bricks, high economic costs, and difficulty in dismantling, and reduce the risk of copper infiltration , reduce maintenance costs, and reduce the risk of copper leakage

Inactive Publication Date: 2021-07-09
江西铜业集团(贵溪)冶金化工工程有限公司
View PDF0 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

After the long-term use of the flash furnace is shut down, there is thick slag on the bottom of the furnace, up to 1 meter thick. The slag is rich in metals such as copper and iron, which is difficult to dismantle. It is difficult to replace all the refractory bricks on the bottom of the furnace. Big, long time, high economic cost

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Novel flash furnace bottom brick local maintenance method
  • Novel flash furnace bottom brick local maintenance method
  • Novel flash furnace bottom brick local maintenance method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention.

[0032] like Figures 1 to 10 Shown, this novel flash furnace bottom brick partial maintenance method of the present invention, the steps are as follows:

[0033] S1. Determine the scope of maintenance. Before shutting down the furnace, judge the degree of loss of furnace bottom bricks 131 and the scope of maintenance according to the temperature change at the bottom of the sedimentation tank. Consider no maintenance in areas with small temperature changes, and consider maintenance in areas where temperature changes are obvious or temperature fluctuations are significantly aggravated.

[0034] S2. Sampling: determine the degree of pulverization of the furnace bottom brick 131 by drilling samples at the furnace wall of the sedimentation tank near the bottom of the furnace. When ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a novel flash furnace bottom brick local maintenance method. The method comprises the following steps of S1, determining the maintenance range; S2, conducting sampling; S3, dismantling the furnace bottom; and S4, determining the degree of refractory bricks. After judging that the bottom of a flash furnace can be locally excavated and repaired, the portion between a furnace wall and the furnace bottom is firstly dismantled to form a movable space during furnace bottom dismantling, slag on the upper portion of the furnace bottom is removed through drilling blasting, slag, close to the refractory bricks at the furnace bottom, on the lower portion of the furnace bottom is removed through a drilling extrusion method, and then the refractory bricks at the furnace bottom are locally dismantled. On the basis of the method, the refractory bricks at the bottom of the flash furnace do not need to be completely replaced, and the goal of safe operation of the furnace can be achieved just by local dismantling and rebuilding in a small range. The method overcomes the defects that the bricks and slag at the bottom of the flash furnace are difficult to dismantle, and all renovating wastes time and labor and is high in economic cost.

Description

technical field [0001] The invention relates to the technical field of non-ferrous metal metallurgical furnaces, in particular to a method for partial maintenance of a novel flash furnace bottom brick. Background technique [0002] When non-ferrous metals are smelted, a flash furnace is required. However, during the production process of the flash furnace for many years, when the copper water jacket and the water-cooling element above the furnace wall leak, the water slowly penetrates from above along the furnace wall to the bottom of the furnace. Bricks and furnace bottom refractory bricks are mostly alkaline refractory materials. When alkaline refractory bricks encounter water, they will undergo hydrolysis reaction, which will change the internal structure of the refractory bricks, appear pulverization and deformation, and expand outwards, resulting in steel structures around the furnace bottom. Bulging outwards also increases the risk of copper liquid leakage and affects ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): F27D1/16
CPCF27D1/1621
Inventor 钟荣贵吴新明颜志刚贾小强
Owner 江西铜业集团(贵溪)冶金化工工程有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products