Coloring device and coloring method for cellulose casing filled sausage product

A cellulose casing and filling technology, which is applied in the direction of food ingredients as color, application, sausage production, etc., can solve the problems of waste of resources and other problems, and achieve the effects of avoiding waste, improving utilization rate, and good coloring effect

Pending Publication Date: 2021-09-24
上海唐人神肉制品有限公司
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AI-Extracted Technical Summary

Problems solved by technology

[0004] In order to make up for the above deficiencies, the present invention provides a coloring device for sausage products filled with cellulose casings, which aims to improve the existing coloring...
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Abstract

The invention provides a coloring device for a cellulose casing filled sausage product, and belongs to the technical field of coloring equipment, and the coloring device for the cellulose casing filled sausage product comprises a basic assembly and an immersion assembly. The basic assembly comprises a first pot body, a supporting column, a drainage pipe, an upper cover, a second pot body, an electric heating pipe, a first rotating part, an L-shaped plate, a circular plate, a first threaded rod, a second threaded rod and a first connecting plate, the supporting column is fixed to the lower surface of the first pot body, and the second pot body is fixed in the first pot body. When the coloring device is used, under the combined action of a first motor and a second motor, a square basket is moved to the position where an operator can comfortably operate, a piston rod of a second air cylinder is controlled to retract, a first transverse plate is moved into a second transverse plate, a first vertical plate is opened, and then a product can be rapidly taken out of the square basket.The coloring device is convenient to take out the product quickly, and the working efficiency is improved.

Application Domain

Food ingredient as colourSausage making

Technology Topic

Electric machineryElectric heating +3

Image

  • Coloring device and coloring method for cellulose casing filled sausage product
  • Coloring device and coloring method for cellulose casing filled sausage product
  • Coloring device and coloring method for cellulose casing filled sausage product

Examples

  • Experimental program(1)

Example Embodiment

[0050] Example
[0051] See Figure 1 - Figure 9 The present invention provides a technical solution: the coloring device for the cellulose casing filling red intestine product includes the base assembly 100, the immersion assembly 200, the lifting assembly 300, and the power generation assembly 400, the immersion assembly 200 and the power generation assembly 400 The basic assembly 100 is fixed to facilitate utilization of steam, and the base assembly 100 is fixed to the lifting assembly 300, and the upper cover 140 is used to prevent the waste of steam and improve the utilization of resources.
[0052] See Figure 1-5 The base assembly 100 includes a first pot body 110, a support post 120, a drain pipe 130, an upper cover 140, a second pot body 150, an electric heating tube 170, a first rotating member 180, a L-plate 190, a circular plate 191, A threaded rod 192, the second threaded rod 193, and the first connecting plate 194, the support post 120 is fixed to the lower surface of the first pot body 110 by a bolt, and the support post 120 includes a cylinder 121 and a base 122, and the cylinder 121 is passed through a bolt. The base 122 is fixed to the lower end of the cylindrical body 121 by a bolt, and the base 122 is fixed to the ground, and the second pot body 150 welded in the first pot. Inside the body 110, the base assembly 100 also includes a connecting post 160, and the connection post 160 is fixed between the first pot body 110 and the second pot body 150, and the connection post 160 is fixed in the first pot body 150. Within a pot body 110, the drain 130 is disposed on the second pot body 150, and the drain pipe 130 includes a drain pipe body 131 and a drain valve 132, and the drain pipe body 131 is disposed on the second pot body 150, and the drain valve 132 is disposed in drainage On the pipe body 131, the drain valve 132 facilitates the discharge of the pigment water in the second pot body 150, and the first connecting plate 194 is welded to the upper end of the second pot body 150, and the upper cover 140 is disposed on the first connecting plate 194, electric heating. The tube 170 is fixed to the lower surface of the second pot body 150 by a bolt, and the first rotating member 180 is fixed to the upper surface of the first connection plate 194 by a bolt, and the lower end key of the L-plate 190 is connected within the first rotating member 180. The circular plate 191 is welded to the L-plate 190. The first threaded rod 192 is threaded through the circular plate 191, and at least three first threaded rods 192 on the circular plate 191, the first thread pole 192 axially isometric is arranged in the circle. On the plate 191, the end of the plurality of first threaded bars 192 is fixed by the outer wall of the first rotating member 180, the first rotating member 180 in the present embodiment is a bearing, The two threaded rod 193 threads penetrates the L-plate 190, and the second threaded rod 193 is also threaded within the first connecting plate 194, and the base assembly 100 also includes a handheld portion 195, and the handheld portion 195 is welded to the upper end of the second threaded rod 193, the handset 195 It is convenient to rotate the second threaded rod 193, and the handheld portion 195 in this embodiment is the handle.
[0053] See figure 1 , figure 2 with Image 6 The immersion assembly 200 includes a first cylinder 210, a second cylinder 220, a first cross plate 230, a second cross plate 240, a square basket 250, a first vertical plate 260, and a pressure sensor 280, a first cylinder 210, and a second cylinder 220. Both the bolt is fixed to the upper surface of the upper cover 140, the second cross plate 240 is fixed to the end of the piston rod end of the first cylinder 210 by a bolt, and the first cross plate 230 is fixed to the piston rod end of the second cylinder 220 through the bolt. The square basket 250 is secured to the lower surface of the second cross plate 240 by a bolt, and the first cross plate 230 penetrates the second cross plate 240, facilitating the first cross plate 230 into the square basket 250, and the square basket 250 includes a casing 251. And the first column 252, the first column 252 is fixed between the upper surface of the casing 251 and the lower surface of the upper surface of the casing 251, and the first column 252 is convenient to put cellulose casings into the casing 251, first The vertical panel 260 is fixed to the square basket 250 by a hinge, and the square basket 250 and the first vertical plate 260 are provided with the same through holes 270, and the through hole 270 facilitates the pigment water into the square basket 250, and the pressure sensor 280 is disposed on The cover 140 is covered.
[0054] Among them, when it is necessary to color the product, the formulated pigment water is injected into the second pot body 150, and the electric heating tube 170 is activated, and the electric heating tube 170 is heated to heat the pigment water in the second pot body 150, then The product is inserted into the square basket 250, start the second cylinder 220, the extended out of the second cylinder 220 piston rod, so that the first cross plate 230 is limited to the square basket 250, and then fix the upper cover 140 to the first pot. On the body 110, the first cylinder 210 and the second cylinder 220 are activated, so that the piston rod of the first cylinder 210 and the piston rod of the second cylinder 220 are synchronized, that is, the product is fully immersed into pigmentation, the coloring device Effective to avoid products floating into pigmentation, making the color of the product better.
[0055] See figure 1 , Figure 7 with Figure 8 The lifting assembly 300 includes a third transverse plate 310, a second column 320, a second connecting plate 330, a second vertical plate 340, a first motor 350, a screw 360, a support block 380, a U-shaped plate 390, a second motor. 391, the winding roller 392, the wire rope 393 and the lifting ear 394, the second column 320 is fixed to the upper surface of the third transverse plate 310 by a bolt, and the second connecting plate 330 is secured to the upper end of the second column 320 by bolt, second The connecting plate 330 includes a second connection plate body 331, and a mounting hole 332 is provided on the second connecting plate body 331, and the mounting hole 332 facilitates mounting the coloring device on the roof, and the second vertical plate 340 is secured by the bolt. On the lower surface of the three-horizontal plate 310, the first motor 350 is secured to the side surface of the second vertical plate 340 by a bolt.
[0056]One end of the lead screw 360 through a coupling fixed to the output shaft of the first motor 350 and the other end of the lead screw 360 is rotatably provided on an outer surface of the second vertical plate 340, lift assembly 300 further includes a second rotatable member 370 , the second rotation member 370 on the outer surface of the end portion of the screw key of the second vertical plate 340 is fixed by a bolt 360 connected to the second rotating member 370 in the second member 370 so that rotation of the lead screw 360 is rotated more smoothly, in this embodiment the second rotating member 370 of the bearing support block 380 is sleeved on the threaded screw 360, the screw 360 provided with at least two, screw 360 disposed equidistantly on the second vertical plate 340, multiple a screw support block 360 so that lateral movement smoother 380, U-shaped plate 390 bolted to the lower surface of the supporting block 380, the second motor 391 is bolted to the outer wall of the U-shaped plate 390, the take-up reel 392 by coupling one end fixed to the output shaft of the second motor 391, the other end of the take-up reel 392 is rotatably disposed on an outer surface of the U-shaped plate 390, one end of the rope 393 secured by bolts 392 on the take-up reel, lug 394 is bolted to the upper surface of the upper cover 140, the other end of the wire rope 393 is fixed by a bolt 394 through the lug.
[0057] Wherein, when it is necessary to lift the upper cover 140, a pressure sensor 280 was observed, when the pressure was observed to meet the requirements in the second pot 150, rotation of the second threaded rod 193, the second threaded rod 193 away from the first end web 194, then rotation of the first threaded rod 192, the first end of the threaded rod 192 is rotated away from the outer wall of the first member 180, the rotation of the L-shaped plate 190, the L-shaped plate 190 one hundred eighty degrees of rotation, the first rotating again a threaded rod 192, a first end of a first threaded rod 192 is rotated by extrusion of the outer wall member 180, the L-plate 190 is fixed to the first rotating member 180, 391 to activate the second motor, and a second motor the output shaft 391 driven by the rotation of the take-up reel 392 pairs the operation of winding the wire rope 393, i.e., to realize the cover 140 lifting the top cover 140 and the first separation pan 110, water spots after the control of the product to be dried, activating the first motor 350, drive screw 350 rotates the output shaft of the first motor 360 is rotated, rotation of screw 360 causes the support block 380 to achieve lateral movement, i.e. lateral movement of the upper cover 140 is implemented, in the first and second motors 350 under the action of the motor 391, the square housing 250 moves down to the operator a comfortable position and control the second cylinder piston rod 220 is retracted, so that movement of the first lateral plate 230 into the second lateral plate 240, a first opening risers 260, the product can be quickly removed from the basket 250 within the square, the coloring device facilitates rapid extraction the product, improve the work efficiency.
[0058] See figure 1 , Figure 8 with Figure 9 The power generation assembly 400 includes a first support plate 410, steam generator 420, steam guiding pipe 430, the solenoid valve 450, second support plate 460, the battery 470 and the current collector hood 480, a first support plate 410 and the second support plate 460 are fixed on the outer wall of the upper cover 140 by a bolt, the steam generator 420 is bolted to the upper surface of the first support plate 410, the battery 470 is fixed by a bolt on the second support plate 460, the steam conduit 430 provided in the steam between the generator 420 and the upper cover 140, a solenoid valve 450 is provided in the steam conduit 430, set one end of the upper and the steam duct 430 is welded to hood 480, the power generation assembly 400 further includes a connecting rod 490, connecting rod 490 bolted between the inner current collector hood and the upper surface 480 of the cover 140, the connecting rod 490 so that the hood assembly 480 more firmly secured together with the steam conduit 430, steam generator 420 and the battery 470 is electrically connected together.
[0059] Wherein, when it is desired to remove the product from the second pot 150, the solenoid valve 450 is opened, the steam generator 420 into steam collector hood 480 and through the steam conduit 430, the steam generator 420 and power stored in batteries 470, the coloring device effectively avoids waste of steam, increases the resource utilization.
[0060] Specifically, the present invention further provides a method of coloring means for coloring cellulose casing filled sausage products, comprising means for coloring the above-described cellulose casing filled sausage products, and the steps of:
[0061] Production fillings and filling S1: The process according to claim production filling, the filling fiber bundle filled casing diameter of 50mm, hanging rod;
[0062] S2 before drying: The product placed in a hanging rod good smoke oven drying, drying temperature 55 ℃, drying time of 25-30 minutes;
[0063] Pigment formulation S3 water: dye formulation process water: 1000 parts water, 8-10 parts of edible salt, 0.8 parts of white spirit, 1.2 parts by Monascus red, cochineal 0.1-0.12 parts, Allura Red 0.1-0.13 parts;
[0064] S4 cooking color: for a second color in the pot, the dye is formulated in accordance with the process water dye water formulated, all immersed in the dye product water, cooked for 40-50 minutes color;
[0065] After drying S5: after the colored product quickly transferred to an oven smoked, dried 65 ℃ 30-35 minutes.
[0066] Specifically, the working principle of the apparatus for coloring cellulose casing filled sausage products: When using the prepared pigment water is injected into the second pot 150, 170 start electric heating, electric heating tube 170 pairs of the dye in the water a second pot 150 is heated, and then the product was placed in a rectangular basket 250, 220, the second cylinder piston rod 220 projecting activate the second cylinder, so that a first transverse plate 230 is limited to the product square inner basket 250, and then the upper cover 140 is fixed to the first pan 110, the cylinder 210 starts the first and the second cylinder 220, piston rod of the first cylinder 210 and second cylinder 220 protrudes to synchronize , i.e., the product is completely immersed into the aqueous dye, the coloring device effectively avoid floating above the dye product water, so that a better coloring effect of the product; the product when it is desired to remove from the pan 150 in the second, open solenoid valve 450, into the steam collector hood 480 through the steam conduit 430 and into the steam generator 420, the steam generator 420 and then stored into the battery power 470, the coloring device effectively avoids waste of steam, improved resource utilization; observe the pressure sensor 280, when the pressure was observed to meet the requirements in the second pot 150, rotation of the second threaded rod 193, the second end 193 of the threaded rod 194 away from the first connecting plate, then rotation of the first threaded rod 192, the first end of the threaded rod 192 is rotated away from the outer wall of the first member 180, the rotation of the L-shaped plate 190, the L-shaped plate 190 one hundred eighty degrees of rotation, rotation of the first threaded rod 192 again, the first thread a first end of the rod 192 is rotated by extrusion of the outer wall member 180, the L-plate 190 is fixed to the first rotating member 180, the second motor 391 to start the rotation of the output shaft 391 driven by a second motor winding 392 pairs of rollers the operation of winding the wire rope 393, i.e. the upper cover 140 to achieve the lift, the upper cover 140 to achieve the separation of the first pan 110, the control of water stains on the product to be dried, a first motor 350 starts, the first drive screw 350 rotates the output shaft of the motor 360 is rotated, rotation of the screw 360 causes the support block 380 to achieve lateral movement, i.e. to achieve lateral movement of the upper cap 140, under the action of a first motor 350 and second motor 391, the square basket 250 moves to the operator a comfortable operating position, the control piston of the second cylinder 220 is retracted, so that movement of the first lateral plate 230 into the second lateral plate 240, a first vertical plate 260 is opened, the product can be quickly removed from the square housing 250, the coloring device facilitates rapid extraction the product, improve the work efficiency.
[0067] Incidentally, the electrical heating tube 170, a first cylinder 210, second cylinder 220, a pressure sensor 280, a first machine 350, second machine 391, steam generator 420, solenoid valve 450 and the battery 470 needs specific model specifications according to the actual specifications of the selection determining means, calculating the specific selection method of the present state of the art, thus it will not be further described in detail.
[0068] Electric heating pipe 170, a first cylinder 210, second cylinder 220, a pressure sensor 280, a first machine 350, second machine 391, steam generator 420, the solenoid valve 450 and the battery power supply 470 and its principles to those skilled in the art to said to be clear, this will not be described in detail.

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