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Vacuum Melting Process for Removing Matrix Oxide Impurities in Zr-based Amorphous Alloy

A technology of oxide impurities and amorphous alloys, applied in the field of amorphous alloys, can solve the problems of high cost of rare earth alloys, unfavorable popularization and application, and not easy to float and remove, and achieve the effect of improving purity, simple operation, and easy floating

Active Publication Date: 2022-04-29
CHANGZHOU STREAM LIQUID METAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Zr in Zr-based amorphous alloys is easy to combine with oxygen, so it needs to be smelted in a vacuum environment, but it is difficult to avoid a certain oxygen content in the raw materials and smelting furnace, and the smelting process will react to form ZrO 2 Such as matrix oxide impurities, the presence of matrix oxide impurities will adversely affect the performance and surface quality of amorphous materials
In Zr-based amorphous alloy smelting, due to ZrO 2 The density of matrix oxide impurities is close to that of amorphous alloys, and it is not easy to float and remove. Therefore, amorphous alloys usually use rare earth and other elements to remove oxygen to form rare earth oxide impurities, and then remove them. However, the cost of rare earth alloys is high, and rare earth The alloy content cannot be adjusted in real time according to the oxygen content in the smelting sampling, and the actual deoxidation demand cannot be accurately calculated, which is not conducive to the popularization and application in the smelting process of Zr-based amorphous alloys

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] Melt 80kg of Zr-based amorphous alloy in a vacuum induction furnace. After melting, the actual oxygen content detected is 1531ppm. The vacuum degree is raised to 500pa by filling argon, and then the diameter is fed at a speed of 0.1m / s. For a 12mm pure calcium wire of 1.8m, increase the power of the vacuum induction furnace by 10%, then let it stand for 10 minutes, and finally detect that the oxygen content in the product is 452ppm.

Embodiment 2

[0038] Melt 30kg of Zr-based amorphous alloy in a vacuum induction furnace. After melting, the actual oxygen content detected is 2000ppm, the target oxygen content is 200ppm, the calcium yield is 90%, and the weight of pure calcium wire is required = 40×30× (0.2%-0.02%) / 0.9 / 16=0.15kg, the pure calcium thread is calculated at 10 yuan / kg, and the cost of processing the calcium thread in Example 2 is 1.5 yuan.

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PUM

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Abstract

The invention discloses a vacuum smelting process for removing matrix oxide impurities in a Zr-based amorphous alloy, which comprises the following steps: step 1: vacuum smelting the Zr-based amorphous alloy in a furnace; Inert gas; Step 3: Feed the calcium wire into the melt; Step 4: Stir the melt to make the calcium react with matrix oxide impurities to form CaO; Step 5: Stand for a certain period of time until the CaO floats remove. The invention is easy to operate, uses calcium element to reduce the matrix oxide impurities in the Zr-based amorphous alloy to form oxide CaO, utilizes the characteristics of small density of CaO and is easy to float, and after standing for a certain period of time, the CaO floats up and completes The delamination of CaO and the Zr-based amorphous alloy melt finally removes the matrix oxide impurities in the Zr-based amorphous alloy and improves the purity of the Zr-based amorphous alloy.

Description

technical field [0001] The invention belongs to the technical field of amorphous alloys, in particular to a vacuum melting process for removing matrix oxide impurities in Zr-based amorphous alloys. Background technique [0002] Zr in Zr-based amorphous alloys is easy to combine with oxygen, so it needs to be smelted in a vacuum environment, but it is difficult to avoid a certain oxygen content in the raw materials and smelting furnace, and the smelting process will react to form ZrO 2 Such as matrix oxide impurities, the presence of matrix oxide impurities will adversely affect the performance and surface quality of amorphous materials. In Zr-based amorphous alloy smelting, due to ZrO 2 The density of matrix oxide impurities is close to that of amorphous alloys, and it is not easy to float and remove. Therefore, amorphous alloys usually use rare earth and other elements to deoxidize to form rare earth oxide impurities, and then remove them. However, the cost of rare earth a...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C45/10
CPCC22C45/10C22C1/11
Inventor 周青峰申曦戴明阳李龙麟侯玉婷
Owner CHANGZHOU STREAM LIQUID METAL CO LTD