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A preparation method and device for a dual-performance powder turbine disk with continuously changing crystal grains

A preparation device and dual-performance technology, applied in the direction of turbines, mechanical equipment, etc., can solve the problems of complex process, poor quality, and high cost of dual-performance powder turbine disks, and achieve excellent low-cycle fatigue performance, easy operation, and low cost of preparation devices Effect

Active Publication Date: 2022-01-04
SINO EURO MATERIALS TECH OF XIAN CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] The purpose of the present invention is to overcome the above-mentioned shortcomings of the prior art, to provide a method and device for preparing a dual-performance powder turbine disk with continuously changing crystal grains, and to use the preparation method and device to solve the process of preparing a dual-performance powder turbine disk in the prior art Problems of poor quality caused by complexity, high cost, and "weak connections"

Method used

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  • A preparation method and device for a dual-performance powder turbine disk with continuously changing crystal grains
  • A preparation method and device for a dual-performance powder turbine disk with continuously changing crystal grains
  • A preparation method and device for a dual-performance powder turbine disk with continuously changing crystal grains

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preparation example Construction

[0041] Such as image 3 As shown, based on the above-mentioned preparation device, the present invention provides a method for preparing a dual-performance powder turbine disk with continuously changing crystal grains, which specifically includes the following steps:

[0042] Step 1. First, metal powders 5 with different particle sizes are loaded into the powder storage device 1 in batches;

[0043] The metal powder 5 of the present invention adopts single-alloy metal powder or double-alloy metal powder with a particle size of 15-250 μm. Among them, when the metal powder 5 is a single alloy, the metal powder 5 has a particle size of 15-53 μm and accounts for 15%-20% by volume, 53-106 μm accounts for 15%-20% by volume, and 106-150 μm accounts for 30%-35% by volume. %, 150-250 μm volume accounts for 30%-35%.

[0044] Step 2: Open the powder lowering port 11 at the bottom of the powder storage device 1, and the metal powder 5 falls into the corresponding position in the sheath ...

Embodiment 1

[0053] Example 1: For the preparation of a dual-performance powder turbine disk with a size of Φ500mm×60mm, specifically follow the steps below:

[0054] Preliminary preparation: making a dual-performance powder turbine disc casing 42 for filling metal powder 5, the casing 42 is made of stainless steel, and then preparing corresponding metal powder 5, such as selecting and heating the metal powder 5 Gas treatment and other operations, and finally set up the preparation device.

[0055] Step 1: first load metal powders 5 of different particle sizes into the powder storage device 1 in batches;

[0056] Among them, the metal powder 5 is a single alloy, the particle size of the metal powder 5 is 15-53 μm, the volume ratio is 20%, the particle size is 53-106 μm, the volume ratio is 20%, the particle size is 106-150 μm, the volume ratio is 30%, the particle size is 150-250 μm, accounting for 30% of the volume.

[0057] Step 2: Open the powder lowering port 11 at the bottom of the ...

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Abstract

The invention discloses a preparation method and device for a dual-performance powder turbine disk with continuously changing crystal grains. The cone surface of the outer ring is composed of several sieve slits evenly distributed along the circumferential direction. The width of each sieve increases linearly with the diameter of the conical sieve from the inside to the outside. Metals with different particle sizes in the powder storage The powder first flows downward through the cone surface of the inner ring, and then screened through the sieve of the cone surface of the outer ring, so that the metal powder falling into the sheath chamber changes from inside to outside along the radial direction of the sheath chamber, and the particle size changes continuously from small to large. ; In addition, the inventor has designed a preparation method based on the preparation device. The invention effectively solves the technical difficulties in the prior art that it is difficult to prepare high-quality dual-performance powder turbine disks, improves production efficiency and ensures product quality, the preparation method is easy to operate, the preparation device is low in cost, strong in practicability, and easy to popularize universal.

Description

technical field [0001] The invention belongs to the technical field of aero-engine turbine disk manufacturing, and in particular relates to a preparation method and device for a dual-performance powder turbine disk with continuously changing crystal grains. Background technique [0002] The turbine disk of an aero-engine operates under different temperatures and stress states due to its different parts. Specifically, for example, the hub (the middle part of the turbine disk) is in a state of high stress, and the stress gradually decreases along the radial direction of the disk, while the edge of the disk (the middle part of the turbine disk) The outside) is in a high temperature state, and the temperature gradually decreases along the radial direction of the disk. Therefore, the hub of a high-performance turbine disk should have excellent yield strength and low cycle fatigue performance, while the flange should have excellent high-temperature endurance strength and creep str...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22F3/00B22F3/15B22F5/00
CPCB22F3/004B22F3/003B22F3/15B22F5/009B22F2003/153
Inventor 罗成瞿宗宏黄椿森宋嘉明白瑞敏陈蕾蕾郑作赟梁书锦
Owner SINO EURO MATERIALS TECH OF XIAN CO LTD