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Coal gangue sandstone sponge brick and preparation method thereof

A technology of coal gangue and sponge bricks, which is applied in the field of comprehensive utilization of solid waste resources, can solve the problems of increasing production costs, and achieve the effects of cost saving, high porosity, and high product strength

Active Publication Date: 2021-12-21
山西富鸿科技开发有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Broken porcelain is affected by the building ceramics industry. Generally, sponge brick production bases can only be built near building ceramics companies. At the same time, the amount of broken porcelain depends on the finished product rate of ceramic companies. In addition, additional sintering aids need to be added, which increases production costs.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] A coal gangue sandstone sponge brick is fired from the following raw materials according to the mass percentage: 70% coal gangue, 30% sandstone, and a binder solution with a total mass of 7% of coal gangue and sandstone. Wherein, the particle size of coal gangue and sandstone is 8-20 mesh; the binder is polyvinyl alcohol solution with a mass concentration of 3%.

[0028] The preparation method of above-mentioned gangue sandstone sponge brick comprises the steps:

[0029] S1. Weigh coal gangue, sandstone and polyvinyl alcohol solution with a mass concentration of 3% in proportion, first stir the coal gangue and sandstone in the mixer for 30 minutes, then slowly add the total mass of coal gangue and sandstone 7% in the stirring process % polyvinyl alcohol solution, and continue to stir to obtain the mixture;

[0030] S2. Put the mixture obtained in S1 into a mold, and use a press to form a green body with a size of 10cm*20cm*5.5cm. After the green body is placed indoors ...

Embodiment 2

[0033] A coal gangue sandstone sponge brick is fired from the following raw materials according to the mass percentage: 60% coal gangue, 40% sandstone, and a binder solution with a total mass of 7% of coal gangue and sandstone. Wherein, the particle size of coal gangue and sandstone are respectively 8-20 meshes; the binder is hydroxypropyl cellulose solution with a mass concentration of 2%.

[0034] The preparation method of above-mentioned gangue sandstone sponge brick comprises the steps:

[0035] S1. Weigh coal gangue, sandstone and hydroxypropyl cellulose solution with a mass concentration of 2% in proportion, first stir the coal gangue and sandstone in the mixer for 30 minutes, and then slowly add the total amount of coal gangue and sandstone dropwise during the stirring process. The hydroxypropyl cellulose solution of mass 7%, obtains mixture after continuing to stir evenly;

[0036]S2. Put the mixture obtained in S1 into a mold, and use a press to form a green body wit...

Embodiment 3

[0039] A coal gangue sandstone sponge brick is fired from the following raw materials according to the mass percentage: 50% coal gangue, 50% sandstone, and a binder solution with a total mass of 7% of the coal gangue and sandstone. Wherein, the particle size of coal gangue and sandstone is 8-20 mesh respectively; the binder is silica sol solution with a mass concentration of 5%.

[0040] The preparation method of above-mentioned gangue sandstone sponge brick comprises the steps:

[0041] S1. Weigh coal gangue, sandstone and silica sol solution with a mass concentration of 5% in proportion, first stir the coal gangue and sandstone in the mixer for 30 minutes, and then slowly add 7% of the total mass of coal gangue and sandstone dropwise during the stirring process The silica sol solution, after continuing to stir evenly, obtains mixture;

[0042] S2. Put the mixture obtained in S1 into a mold, and use a press to form a green body with a size of 10cm*20cm*5.5cm. After the green...

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Abstract

The invention belongs to the technical field of comprehensive utilization of solid waste resources, and particularly relates to a coal gangue sandstone sponge brick and a preparation method thereof. The coal gangue sandstone sponge brick is prepared from, by mass, 50%-80% of coal gangue, 20%-50% of sandstone and a binder solution accounting for 6%-8% of the total mass of the coal gangue and the sandstone. The preparation method comprises the following steps: S1, weighing the coal gangue, the sandstone and the binder solution in proportion, stirring the coal gangue and the sandstone, slowly dropwise adding the binder solution in the stirring process, and continuously conducting stirring uniformly to obtain a mixture; and S2, putting the mixture into a mold, generating a green body through pressure of a pressing machine, placing the green body in a room for drying in the shade, then conducting drying, putting the green body into a firing plate, and conducting firing, so as to obtain a sponge brick. According to the invention, the sandstone is used as a flux and a skeleton structure, and pores are left after the residual coal of the coal gangue is combusted, so that the prepared sponge brick has high compressive strength and good water-retaining property, and a new way is provided for comprehensive utilization of solid waste resources.

Description

technical field [0001] The invention belongs to the technical field of comprehensive utilization of solid waste resources, and in particular relates to a coal gangue sandstone sponge brick and a preparation method thereof. Background technique [0002] Coal gangue is solid waste produced during coal mining and washing. It is a black-gray rock with low carbon content and harder than coal that is associated with coal seams during the coal formation process. Gangue, gangue extracted from the roof, floor and interlayer during the mining process, and gangue picked out during the coal washing process. With the development of science and technology, the annual coal production of Shanxi Coal Group has been increasing, and the amount of natural coal gangue solid waste has also increased. At present, coal gangue is basically disposed of in the form of outdoor piles. A large number of piles of coal gangue will not only occupy the land and affect the ecological environment, but the gan...

Claims

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Application Information

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IPC IPC(8): C04B33/132C04B33/13C04B33/24C04B33/32C04B33/30C04B38/06
CPCC04B33/1324C04B33/131C04B33/1305C04B33/24C04B33/32C04B33/30C04B33/1328C04B38/068C04B2235/6562C04B2235/6567C04B2235/96C04B38/0074Y02W30/91
Inventor 韩富红石纪军孙国梁
Owner 山西富鸿科技开发有限公司