Equipment and process for automatically packaging secondary lead of miniature current transformer for instrument

A technology for current transformers and secondary leads, which is applied in the field of automatic packaging secondary lead equipment and technology for miniature current transformers for instruments, can solve the problems of high proficiency requirements for employees and low production efficiency, so as to improve production efficiency and reduce Carbon emissions and the effect of reducing production energy consumption

Active Publication Date: 2022-02-11
浙江炬源物联科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The existing manual production method not only has low production efficiency, but also requires high proficiency of employees. At the same time, because each station has high requirements for brightness, it needs to be equipped with a small tin furnace. The overall energy consumption, especially the large energy loss, is urgently needed Improve the production process through automated equipment, increase production efficiency, and reduce production energy consumption

Method used

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  • Equipment and process for automatically packaging secondary lead of miniature current transformer for instrument
  • Equipment and process for automatically packaging secondary lead of miniature current transformer for instrument
  • Equipment and process for automatically packaging secondary lead of miniature current transformer for instrument

Examples

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Embodiment

[0034] Example: such as figure 1 As shown in the figure, a device for automatically encapsulating the secondary leads of miniature current transformers for instruments includes a special tooling for placing and processing each miniature current transformer, an assembly line, and a feeding module 1, an on-line module 2, and an assembly line arranged sequentially on the assembly line. Winding module 3, welding module 4, thread cutting module 5, wire insertion module 6 stations, and there is a tooling return channel under the assembly line;

[0035] Such as Figure 2-Figure 5 As shown, the tooling includes a base 7 and an upper cover 13, the base is provided with a placement groove for placing the micro current transformer 12 to be processed, the bottom of the base is provided with a magnetic steel, and the two sides of the base are respectively provided with a positioning pin 8, a guide column 10 and Felt clips 11, the upper cover is provided with positioning holes 15 correspon...

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Abstract

The invention discloses equipment and process for automatically packaging a secondary lead of a miniature current transformer for an instrument, and the equipment comprises a special tool for placing and processing each miniature current transformer, an assembly line, and a feeding module, a wire feeding module, a winding module, a welding module, a wire cutting module and a wire plugging module station which are sequentially distributed on the assembly line. The feeding module, the wire feeding module, the winding module, the welding module, the wire cutting module and the wire plugging module station are sequentially carried out in an assembly line mode; a tool backflow channel is arranged below the assembly line, and the whole circulating production and machining process is completed. According to the invention, most original key manual operation procedures can be automatically completed through the equipment, the production efficiency is improved, the production consistency of products is guaranteed, meanwhile, the requirements for the number of operators and the procedure capacity are greatly reduced, and the auxiliary welding equipment automatically controls the liquid level height, so that heating operation area can be greatly reduced, the post illumination requirement is reduced, and therefore the overall production energy consumption is reduced.

Description

technical field [0001] The invention relates to the technical field of instrument processing, in particular to a device and a process for automatically packaging secondary leads of a miniature current transformer for an instrument. Background technique [0002] Most of the enameled wire diameters of the existing miniature current transformers with lead-out wires are below 0.2mm. Because the enameled wire is too thin, the product is small and compact, and has high requirements for production technology; at present, manual production is generally used. Put the wire package wound by the machine into the casing, wind the lead wires to two wires of different colors according to the requirements, then cut off the tail wires, and then manually complete the process of dipping flux and tin, and finally separate the two wires Insert it into the fixing hole of the shell, and then through potting and fixing, manual insertion of connectors, performance inspection, and twisted wires to re...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F41/10G01R3/00
CPCH01F41/10G01R3/00
Inventor 陈江陵包俊明曹炳钧柳伟斌孙正东林宏伟王佐图莫瀚程
Owner 浙江炬源物联科技有限公司
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