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Method and system for constructing and predicting service life prediction model of key component of wheel set

A life prediction model and technology of life prediction, applied in the field of prediction, can solve the problems of model prediction effect discount, difficult to realize, model cannot be established mechanism research, etc., to achieve the effect of reducing subjectivity and objective calculation results

Pending Publication Date: 2022-03-01
CRRC QINGDAO SIFANG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] Because the model-based method needs to determine the distribution law, it is difficult to achieve in the actual rail transit operation, and the model needs a failure physical model, which is generally a mechanism model obtained in the experimental environment. In the actual environment operation, it is affected by various The impact of these factors is relatively large, which greatly reduces the prediction effect of the final model
[0008] From the perspective of mechanism research, the mechanism model requires precise mathematical formulas to prove the principle. Under the current technical conditions, some models cannot be established or there is no breakthrough in mechanism research, which leads to some faults. Object monitoring

Method used

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  • Method and system for constructing and predicting service life prediction model of key component of wheel set
  • Method and system for constructing and predicting service life prediction model of key component of wheel set
  • Method and system for constructing and predicting service life prediction model of key component of wheel set

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Embodiment 1

[0056] In this embodiment, the life prediction of the wheel set is used as an example for illustration, but it does not mean that the solution provided by the present invention is only applicable to the life prediction of the wheel set. It can also be applied to life prediction of other objects according to different prediction objects.

[0057] In this embodiment, a method for constructing a life prediction model for key components of a wheel set is disclosed, including:

[0058] Step 1: Analyze the business scenario and determine the input and output parameters of the model.

[0059] The remaining wear of the wheel diameter is related to the inner diameter of the wheel and the remaining wheel diameter of the wheel, and the inner diameter of the wheel is a fixed value, that is, it is necessary to find out the correlation with the remaining wheel diameter of the wheel. As the wheels wear with increasing mileage, driving speed and ambient temperature, etc., a prediction model ...

Embodiment 2

[0075] Based on the above method of Embodiment 1, a prediction model is obtained, and based on the output result of the model, that is, the real-time residual wear of the wheel diameter, the life prediction of the key components of the wheel set is performed, see the appendix Figure 4 , 5 As shown, the life prediction process includes:

[0076] (1) Solution of wheel diameter wear rate per 10,000 kilometers:

[0077] Wheel diameter wear rate per 10,000 kilometers in the latest turning repair = (wheel diameter value after the last turning turning - wheel diameter value before the latest turning turning) / running mileage in the latest turning repair cycle (10,000 kilometers).

[0078] The above wheel diameter values ​​refer to the same wheel set (left wheel diameter value + right wheel wheel diameter value) / 2.

[0079] Further, the wear rate of all turning times of the wheel is obtained, and the maximum value and the minimum value of the wheel diameter wear rate of all turnin...

Embodiment 3

[0090] With the vigorous development of big data and artificial intelligence technology, from the perspective of data, a large amount of historical data is analyzed and mined to find the laws and hidden mechanism characteristics hidden behind the data, and provide strong support for the safety and economic operation monitoring of rail transit EMUs , to provide a new solution for the PHM intelligent operation and maintenance system to provide early warning of faults and assessment of remaining life.

[0091] This implementation example discloses a life prediction system for key components of a wheel set, including:

[0092] The prediction model obtaining module is configured to: obtain the optimal prediction model of the wheel set based on the above method;

[0093] The real-time estimation module of the remaining life is configured to: obtain the driving speed, ambient temperature and mileage of the wheel set in real time and perform preprocessing, select the corresponding pre...

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Abstract

The invention provides a method and a system for constructing and predicting a service life prediction model of a key component of a wheel set. The method comprises the following steps: determining input parameters of the model as environment temperature, driving speed and driving mileage, and determining an output parameter as wheel diameter residual abrasion loss; the current environment temperature, the running speed and the running mileage of the wheel set are obtained in real time, and turning repair data of the wheel set are obtained to serve as sample data; preprocessing the sample data; model construction is carried out on the preprocessed sample data, and finally the model with the highest verification sample accuracy rate is selected as the optimal prediction model of the current wheel set. And the wheel residual life is estimated and predicted by combining the wheel geometric part abrasion data and the development trend with the mileage, and the prediction precision is high.

Description

technical field [0001] The invention belongs to the technical field of prediction, and in particular relates to the construction of a life prediction model for key components of a wheel set, a prediction method and a system. Background technique [0002] The statements in this section merely provide background information related to the present invention and do not necessarily constitute prior art. [0003] The wheel set is one of the key components of the EMU, which plays a vital role in the actual operation of the EMU. Wheel sets play a vital role in the operation of EMUs. Wheel set failures not only endanger the driving safety of trains, but also bring huge impact and damage to railway lines and bridges, and aggravate the fatigue damage of vehicle structures. Increased maintenance costs. The traditional method of checking wheel set failures is static inspection, that is, when the vehicle is undergoing regular maintenance, the wheel set is disassembled and then measured ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06F30/17G06F30/27G06N20/00G06F119/04G06F119/08
CPCG06F30/17G06F30/27G06N20/00G06F2119/04G06F2119/08
Inventor 张杜玮安帅马廷博张珍文姜喜民
Owner CRRC QINGDAO SIFANG CO LTD
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