Device and method for preparing homogeneous alloy continuous casting billet through high-intensity magnetic field composite electromagnetic oscillation

A composite electromagnetic and homogeneous alloy technology, applied in the field of preparation of homogeneous non-segregation alloy materials, can solve the problems of large grain size, low yield, increased production costs, etc., to achieve dispersion of alloy elements, solution to composition segregation, The effect of increasing supercooling

Pending Publication Date: 2022-03-11
SHANGHAI UNIV
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. It is difficult to achieve the unity of good electromagnetic penetration, wear resistance and safety for the crystallizer cylinder;
[0005] 2. It is impossible to precisely control the position where the electromagnetic shock is applied;
[0006] 3. The effect of electromagnetic oscillation is not obvious, and it is difficult to achieve the unity of firmness, durability and convenient assembly of the crystallizer as a whole;
[0007] 4. The current, frequency and their relationship with the casting process during soft contact electromagnetic continuous casting are not clear
[0008] The above deficiencies will directly lead to the surface and internal quality of the casting slab, the continuous casting slab is prone to surface defects, the grain size is large, and macro segregation is formed, the overall performance of the product is not good, the yield is not high, the production efficiency is not high and the production cost is increased.

Method used

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  • Device and method for preparing homogeneous alloy continuous casting billet through high-intensity magnetic field composite electromagnetic oscillation
  • Device and method for preparing homogeneous alloy continuous casting billet through high-intensity magnetic field composite electromagnetic oscillation

Examples

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Embodiment 1

[0032] In this example, see figure 1 and figure 2, a device for preparing homogeneous alloy continuous casting slabs with strong magnetic field combined with electromagnetic oscillation, comprising a heating furnace device and a crystallizer device, characterized in that: the heating furnace device includes a melt memory 4, a heating controller 1, and a heating device 3 , heating furnace water cooling jacket 2 and refractory insulation layer 5, the periphery of refractory insulation layer 5 is protected by heating furnace water cooling jacket 2, melt storage 4 is used to load metal melt 15, and the periphery of melt storage 4 is provided with heating device 3 , the outside of the heating device 3 is provided with a refractory insulation layer 5 and a heating furnace water cooling jacket 2 in sequence, and the thermocouple 17 wrapped in the refractory ceramic tube 16 is inserted into the metal melt 15 inside the melt storage 4, and the melt is fed back The real-time temperatu...

Embodiment 2

[0037] This embodiment is basically the same as the above-mentioned embodiment, and the special features are:

[0038] In this embodiment, the inner casing of the crystallizer 7 is made of graphite, stainless steel, copper or other high temperature resistant / weak magnetic alloys. The conductive ceramic 8 in the electromagnetic oscillator adopts conductive high temperature anti / weak magnetic metal sheet and graphite sheet. The current and the frequency of the connected power supply 9 are adjustable, and the current is alternating and pulse current. Strong magnet 6 adopts the strong magnet that superconducting coil, Bitter resistance copper sheet or other magnets are made. It is applicable to the down-draw continuous casting process of metals, and the casting slab 14 is a round billet, a square billet, a slab or a special-shaped billet. The cooling medium sprayed by the cooling nozzle 11 is water, an inert low-temperature gas or a water-gas composite medium. This embodiment a...

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Abstract

The invention discloses a device and a method for preparing a homogeneous alloy continuous casting billet through high-intensity magnetic field composite high-intensity magnetic field oscillation, the device comprises a strong magnet, a melt storage device, a crystallizer, a dummy ingot device, an electromagnetic oscillation device and a cooling device, the electromagnetic oscillation device is composed of two pieces of conductive ceramics and a power supply; the left and right side areas of the middle part of the crystallizer adopt conductive ceramics to replace direct contact melt, the conductive ceramics on the left and right sides are respectively connected with the positive and negative poles of a power supply, the periphery of the crystallizer is provided with a strong magnet, an electromagnetic oscillation device and a strong magnetic field both act on a casting blank solid-liquid interface, and the growth and collision aggregation process during melt solidification is inhibited by the strong magnetic field; and in addition, gravity settling is effectively restrained, homogenization of alloy components is further promoted, and finally a homogenized alloy continuous casting billet is obtained. By adopting the method for preparing the alloy continuous casting billet, the alloy continuous casting billet with uniform components can be obtained, and the method for preparing the homogeneous alloy continuous casting billet is low in process cost, easy to operate and good in stability.

Description

technical field [0001] The invention designs a device and method for preparing homogeneous alloy continuous casting slabs by strong magnetic field combined electromagnetic oscillation, which is suitable for the uniform preparation of the structure and composition of most alloys, and adopts strong magnetic field combined electromagnetic oscillation technology to obtain large and The invention relates to a long-sized alloy billet, which belongs to the technical field of preparation technology of homogeneous non-segregation alloy material. Background technique [0002] With the rapid development of my country's industrial technology, the control of the solidification structure of alloys is becoming more and more important. Especially the preparation of immiscible alloys is very easy to form serious gravity segregation under the traditional casting technology. This is because there is a liquid-liquid immiscibility zone in this type of alloy during the solidification process. Th...

Claims

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Application Information

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IPC IPC(8): B22D11/115B22D11/14
CPCB22D11/115B22D11/14
Inventor 钟云波郑天祥刘颖林文浩蔡浩周邦飞郭祥辉沈喆
Owner SHANGHAI UNIV
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