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Modularized wave-absorbing foam structure and preparation method thereof

A foam structure and modular technology, applied in the field of composite material molding, can solve the problems of affecting stealth performance and poor maintainability, and achieve the effect of improving maintainability and excellent stealth performance

Active Publication Date: 2022-03-15
AEROSPACE INST OF ADVANCED MATERIALS & PROCESSING TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The purpose of the present invention is to overcome the deficiencies in the prior art that the installation parts of the wave-absorbing foam structure affect the stealth performance and poor maintainability, and provide a modularized structure that is easy to install and disassemble, can be replaced at the component level, and has better stealth performance Microwave-absorbing foam structure and preparation method

Method used

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  • Modularized wave-absorbing foam structure and preparation method thereof
  • Modularized wave-absorbing foam structure and preparation method thereof
  • Modularized wave-absorbing foam structure and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] The total thickness of the product is 6mm, the thickness of single-layer PMI foam is 2mm, the wave-transmitting skin is QW100 quartz cloth prepreg, the conductive fiber mat is composed of chopped glass fiber and chopped carbon fiber, and the embedded part is EW180B glass cloth prepreg It is obtained by alternating layers with conductive fiber mats. The preparation steps are as follows:

[0040] 1) Cut the glass fiber cloth prepreg and a part of the conductive fiber mat according to the size of the embedded parts, and then carry out alternate layers to form the uncured embedded parts;

[0041] 2) Cut the foam, film, wave-transmitting skin and another part of the conductive fiber felt according to the size of the wave-absorbing foam structure product, cut out the holes of the same size as the embedded parts in the cut single-layer foam, and place the uncured The embedded parts are placed in the foam holes, and the embedded parts are placed in an equidistant array structu...

Embodiment 2

[0046] The same product as Example 1 was prepared, and the preparation steps were as follows:

[0047] 1) Cut the glass fiber cloth prepreg and a part of the conductive fiber mat according to the size of the embedded parts, and then carry out alternate layers to form the uncured embedded parts;

[0048] 2) Cut the foam, film, wave-transmitting skin and another part of the conductive fiber felt according to the size of the wave-absorbing foam structure product, cut out the holes of the same size as the embedded parts in the cut single-layer foam, and place the uncured The embedded parts are placed in the foam holes, and the embedded parts are placed in an equidistant array structure, that is, the embedded parts are arranged at equal distances in both the horizontal and vertical directions, and the spacing is 80-100mm.

[0049] 3) Finally, the single-layer foam on which the embedded parts are laid, the cut film, the conductive fiber felt and the quartz cloth skin are alternately...

Embodiment 3

[0053] The same product as Example 1 was prepared, and the preparation steps were as follows:

[0054] 1) Cut the glass fiber cloth prepreg and a part of the conductive fiber mat according to the size of the embedded parts, and then carry out alternate layers to form the uncured embedded parts;

[0055] 2) Cut the foam, film, wave-transmitting skin and another part of the conductive fiber felt according to the size of the wave-absorbing foam structure product, cut out the holes of the same size as the embedded parts in the cut single-layer foam, and place the uncured The embedded parts are placed in the foam holes, and the embedded parts are placed in an equidistant array structure, that is, the embedded parts are arranged at equal distances in both the horizontal and vertical directions, and the spacing is 80-100mm.

[0056] 3) Finally, the single-layer foam on which the embedded parts are laid, the cut film, the conductive fiber felt and the quartz cloth skin are alternately...

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Abstract

The invention discloses a modular wave-absorbing foam structure and a preparation method, and belongs to the technical field of composite material molding. Glass fiber cloth prepreg and conductive fiber felt are alternately laid to form an uncured embedded part; uncured embedded parts are laid in the single-layer foam holes at equal intervals and then combined with the adhesive film, the conductive fiber felt and the wave-transparent skin, and a wave-absorbing foam blank plate is obtained; the wave-absorbing foam blank plate is subjected to mold filling and curing, then demolding and machining are conducted, and a partitioned wave-absorbing foam assembly is obtained; finally, all the wave-absorbing foam assemblies are installed in a designated area through fasteners, and the complete wave-absorbing foam structure is obtained. The prepared wave-absorbing foam structure is excellent in wave-absorbing performance and convenient to mount, dismount and replace.

Description

technical field [0001] The invention relates to a preparation method of a modular wave-absorbing foam structure, which is suitable for a wave-absorbing foam structure with installation and interchangeability requirements, and belongs to the technical field of composite material forming. Background technique [0002] Absorbing foam structures are mostly used in aircraft and missiles. However, this type of wave absorbing foam structure is mainly composed of traditional flat plate components, and there is no complex special-shaped structure. In the field of radar applications, the absorbing foam structure is mainly used to increase the cross-sectional area of ​​radar scattering and improve stealth performance. Such absorbing foam structures are mostly interspersed between radars, and there is a gap between the absorbing foam structures for the antenna to extend. [0003] Different from the traditional absorbing foam structure, after the radar absorbing foam structure is forme...

Claims

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Application Information

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IPC IPC(8): B29C70/34
CPCB29C70/342
Inventor 邵明旺刘绍堂陈冲邢孟达宫元勋
Owner AEROSPACE INST OF ADVANCED MATERIALS & PROCESSING TECH