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Casting method for compounding high-strength super-wear-resistant copper alloy on surface of steel base and composite alloy and application thereof

A surface composite and composite alloy technology, applied in the field of metal alloy forging, can solve the problems of low composite interface strength, short service life, insufficient comprehensive mechanical properties, etc. Effect of composite interface strength

Pending Publication Date: 2022-04-08
SHANDONG UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] Aiming at the deficiencies in the prior art, the present invention provides a casting method for composite high-strength super-wear-resistant copper alloy on the surface of steel base and its composite alloy and its application, which can completely solve the problem of low composite interface strength of products in the prior art, Common technical problems such as insufficient comprehensive mechanical properties and too short service life; at the same time, this casting method does not require excessive cleaning such as complicated alkali boiling and pickling, and does not need to spray anti-oxidants such as borax solution or immerse copper. It has simple procedures and easy operation specialty

Method used

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  • Casting method for compounding high-strength super-wear-resistant copper alloy on surface of steel base and composite alloy and application thereof
  • Casting method for compounding high-strength super-wear-resistant copper alloy on surface of steel base and composite alloy and application thereof
  • Casting method for compounding high-strength super-wear-resistant copper alloy on surface of steel base and composite alloy and application thereof

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Effect test

Embodiment 1

[0045] The embodiment of the present invention provides a casting method of steel-based surface composite high-strength super wear-resistant copper alloy, such as figure 1 As shown, it specifically includes the following steps:

[0046] S1, cleaning the surface of the tubular steel substrate;

[0047] S2, followed by preheating at 425°C for 12 minutes;

[0048] S3. Heat and melt the copper alloy to obtain molten copper at a temperature of 1120°C, and place the steel substrate in a melting furnace at 1140°C for 30 seconds, cast the molten copper on the surface of the steel substrate, and then seal the melting furnace After that, keep it warm for 25 minutes until the temperature of the steel matrix is ​​> 1100°C;

[0049] S4. Take out the steel matrix and centrifuge at 2500rpm for 3min.

[0050]Specifically, the material of the steel matrix is ​​commercially available 45# carbon steel.

[0051] Specifically, the copper alloy is composed of the following components: Cu 67.5wt...

Embodiment 2

[0053] An embodiment of the present invention provides a casting method for a steel-based surface composite high-strength super wear-resistant copper alloy, which specifically includes the following steps:

[0054] S1, cleaning the surface of the tubular steel substrate;

[0055] S2, then preheating at 360°C for 15 minutes;

[0056] S3. Heat and melt the copper alloy to obtain molten copper at a temperature of 1080°C, and place the steel substrate in a melting furnace at 1100°C for 30 seconds, cast the molten copper on the surface of the steel substrate, and then seal the melting furnace After that, keep it warm for 30 minutes until the temperature of the steel matrix is ​​> 1100°C;

[0057] S4. Take out the steel matrix and vibrate for 3 minutes at a frequency of 180 Hz and an amplitude of 0.25 mm.

[0058] Specifically, the material of the steel matrix is ​​commercially available 40Cr alloy structural steel.

[0059] Specifically, the copper alloy is composed of the follo...

Embodiment 3

[0061] An embodiment of the present invention provides a casting method for a steel-based surface composite high-strength super wear-resistant copper alloy, which specifically includes the following steps:

[0062] S1, cleaning the surface of the tubular steel substrate;

[0063] S2, then preheating at 580°C for 15 minutes;

[0064] S3. Heat and melt the copper alloy to obtain molten copper at a temperature of 1150°C, and place the steel substrate in a melting furnace at 1150°C for 30 seconds, cast the molten copper on the surface of the steel substrate, and then seal the melting furnace Afterwards, keep warm for 22 minutes until the temperature of the steel matrix is ​​> 1100°C, and continue to keep warm for 5 minutes;

[0065] S4. Take out the steel matrix, and centrifuge at 3600rpm for 1.5min.

[0066] Specifically, the material of the steel matrix is ​​commercially available 2Cr13 alloy structural steel.

[0067] Specifically, the copper alloy is composed of the followi...

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Abstract

The invention discloses a casting method for compounding a high-strength super-wear-resistant copper alloy on the surface of a steel base and the composite alloy and application of the composite alloy, and the casting method comprises the following steps: melting the copper alloy, casting the molten copper alloy on the surface of the steel base subjected to surface cleaning and preheating treatment, and then preserving the heat until the temperature of the steel base reaches over 1100 DEG C; and finally, the steel base body is taken out to be subjected to high-frequency vibration and / or centrifugal treatment. The copper alloy used in the casting method is high in strength and super-strong in wear resistance, the copper alloy can be more easily and tightly combined with a steel substrate through chemical components of the copper alloy, and the common technical problems that in an existing steel-copper composite technology, the product composite interface strength is not high, the comprehensive mechanical performance is not enough, and the service life is too short can be solved; through post-treatment, the steel matrix and the copper alloy can be combined more tightly and uniformly, the composite interface strength is improved, the comprehensive performance of the product is improved, and the technical problems of too short service life, high-temperature failure, high-temperature locking and the like of the product in the current civil or sharp special industry can be thoroughly solved.

Description

technical field [0001] The invention belongs to the technical field of metal alloy forging, and more specifically relates to a casting method of a steel-based surface composite high-strength super-wear-resistant copper alloy, the composite alloy and its application. Background technique [0002] At present, the commonly used copper alloys are mostly cast copper alloys, and most of the components such as worm gears, nuts, and sliding guide bushes are used in combination with steel bases and copper alloys by methods such as inlaying. With the progress of society and the development of manufacturing industry, higher requirements are put forward for the use environment, working speed, bearing capacity, precision and temperature resistance of castings than traditional machinery. [0003] Although some practical copper alloys such as high-strength and ultra-wear-resistant copper alloys have been developed, but due to defects such as low melting point and low comprehensive mechanic...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D19/02B22D27/08
Inventor 刘芳刘明强张万宇
Owner SHANDONG UNIV OF TECH
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