Full-function word bending machine
A font bending machine and full-function technology, applied in the field of full-function font bending machines, can solve problems such as inability to process, achieve the effects of saving workshop space, reasonable equipment structure, and avoiding cost increases
Active Publication Date: 2022-04-22
山东卓维智能装备有限公司
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AI-Extracted Technical Summary
Problems solved by technology
[0003] The utility model patent with the application number CN201821845970.1 discloses a fully automatic aluminum letter bending machine, including a frame on which a feeding mechanism, a feeding calibration mechanism, a cutting mechanism and a bending mechanism are arranged in sequence according to the direction of the material. The utility model has reasonable design, simple structure, and is convenient for production and implementation. The feeding operation of the aluminum edge strip ensures the smooth operation of the aluminum edge strip. At the same time, it can also be used for aluminum edge strips of different width specifications. The side of the aluminum edge strip is...
Method used
Reducer 515 adopts worm gear reducer to carry out deceleration transmission, and transmission torque is big, and transmission precision is high.
[0057] Designed in this way, the position of the adjustment plate 402 can be adjusted according to the width of the material 10,...
Abstract
The invention belongs to the technical field of advertisement word processing, and particularly relates to a full-function word bending machine which comprises a rack, a first feeding device, a milling device, a slicing device, a second feeding device and a bending device are sequentially arranged on the rack in the material moving direction, and the first feeding device and the second feeding device are in transmission connection through a transmission device. A feeding guide device is arranged at the position, close to the first feeding device, of the rack. Through reasonable design, various materials can be processed on the same equipment, so that the cost increase caused by purchasing multiple equipment is avoided, the use space of a plant is saved, and the working efficiency is improved.
Application Domain
Other manufacturing equipments/tools
Technology Topic
Word processingMulti material +3
Image
Examples
- Experimental program(2)
Example Embodiment
[0041] Example 1:
[0042] as Figure 1-2 As shown, a full-featured elbow machine, comprising a frame, the frame is sequentially provided with a first feeding device 3, a milling device 5, a planing device 6, a second feeding device 7 and a bending device 8, the first feeding device 3 and a second feeding device 7 are connected by a transmission device 9 transmission, and the position of the first feeding device 3 on the frame is provided with an infeed guide 4.
[0043] The rack includes the lower wall panel 1, and the upper space of the lower wall panel 1 is set parallel to the upper wall panel 2.
[0044] as Figure 3-4 As shown, the first feeding device 3 includes a first feeding roller 301 and a second feeding roller 302, the first feeding roller 301 and a second feeding roller 302 are located between the lower wall plate 1 and the upper wall plate 2 and are rotated with it.
[0045] The lower wall plate 1 is fixedly installed on the bottom surface of the feeding motor 303, the output shaft of the feeding motor 303 is connected to the first feeding roller 301 transmission.
[0046] The top surface of the upper wall plate 2 is fixedly installed with encoder 304, the input shaft of the encoder 304 is connected to the second feed roller 302 transmission.
[0047] The first feed roller assembly is provided between the lower wall plate 1 and the upper wall plate 2 at the position of the first feed roller 301 and the second feed roller 302.
[0048] The first feeding roller assembly comprises a feeding roller support plate 305, the feeding roller support plate 305 at both ends are fixedly connected to the first feeding roller 301 and the second feeding roller 302.
[0049] Feed roller support plate 305 away from the first feed roller 301 and the second feed roller 302 on the side of the fixed linear bearing 306, linear bearing 306 within the sliding connection of the first guide column 307, the first guide column 307 near the first feed roller 301 and the second feed roller 302 at one end of the fixed feed roller bracket 308.
[0050] Feeding roller bracket 308 is a slot structure, the feeding roller bracket 308 is rotated connected to two third feeding rollers 309.
[0051] Feed roller support plate 305 away from the first feed roller 301 and the second feed roller 302 is fixed on the side of the two feed roller cylinder 310, the feed roller cylinder 310 of the piston rod through the feed roller support plate 305 and the feed roller bracket 308 is fixedly connected.
[0052] as Figure 5-7 As shown, the feed guide device 4 comprises two symmetrically arranged second guide column 401, the two ends of the second guide column 401 are fixedly connected to the lower wall plate 1 and the upper wall plate 2, the second guide column 401 is sliding connected to two adjustment plates 402, and the two adjustment plates 402 are spaced in the length direction of the second guide column 401.
[0053] Adjustment plate 402 is opened on the side of the first feed roller assembly is opened groove 4021, the first feed roller 301 and the second feed roller 302 are located in the groove 4021.
[0054] Adjustment plate 402 near the side of the first feeding roller assembly by roller shaft 404 fixed limited bit block 403, roller axle 404 fixed sleeve provided with roller 405, roller 405 is located within the limit block 403.
[0055] Roller 405 preferred bearings, the inner ring of the bearing and roller shaft 404 fixed connection.
[0056] The limit block 403 is opened on the side of the material 10 to open a limited bit slot 4031.
[0057] Thus designed, according to the width of the material 10 to adjust the position of the adjustment plate 402, the use of bearings as guides, the bearing rotation is flexible, to prevent scratching of the material 10.
[0058] Between the lower wall plate 1 and the upper wall plate 2 is fixed at the position of the two second guide columns 401 on one side of the two vertical guide columns 406 is fixed, two symmetrically arranged support columns 406, the two adjustment plates 402 are sliding connected to the support column 406.
[0059] The lateral thread connection of the adjustment plate 402 away from the limit block 403 is connected to two locking handles 407, two locking handles 407 are respectively arranged in correspondence with the two support columns 406.
[0060] In this design, according to the width of the material 10 adjusts the position of the adjustment plate 402, tightening the lock handle 407 can fix the position of the adjustment plate 402, reliable to use, easy to adjust.
[0061] as Figure 2 and 8 -10, the milling apparatus 5 comprises a first support plate 501, the first support plate 501 is located under the lower wall plate 1 and is arranged in parallel at a certain distance from it, the first support plate 501 and the lower wall plate 1 are fixed between two first connecting columns 502 and two third guide columns 503, two first connecting columns 502 and two third guide columns 503 are respectively disposed in the position of the first support plate 501 near both ends.
[0062] The third guide column 503 is sliding connected to a second support plate 504.
[0063] The first support plate 501 is fixed by four second supporting columns 505 is fixed to the third support plate 506, the top surface of the third support plate 506 is fixed with a milling cylinder 507, the piston rod of the milling cylinder 507 is fixedly connected to the second support plate 504.
[0064] In this design, the cylinder is used as the power, the driving force is greater, and the structure is simple and the manufacturing cost is low.
[0065] Milling drive assembly comprises a fourth support plate 508, the fourth support plate 508 via the first rail sliding assembly and the second support plate 504 sliding connection.
[0066] The second support plate 504 is fixed to the side of the fourth support plate 508 with a support seat 509, the support seat 509 is rotated within the first screw 510, the fourth support plate 508 is fixed at one end near the support seat 509 is fixed with the fifth support plate 511, the fifth support plate 511 is fixed with the first lead screw nut 512, the first lead screw 510 is connected to the first lead screw nut 512 thread connection.
[0067] The first lead screw 510 is fixed at one end away from the fourth support plate 508 is fixed with an adjustment handle 513, the second support plate 504 is positioned between the support seat 509 and the adjustment handle 513 is fixed with a locking block 514.
[0068] Thus designed, after the rotation adjustment handle 513 adjusts the position of the fourth support plate 508, the locking block 514 is locked by bolts, so that the first screw 510 through the locking block 514 no longer rotates, and then the fourth support plate 508 in the adjusted position no longer moves.
[0069] The top of the fourth support plate 508 is fixed with a sixth support plate 520, the bottom surface of the sixth support plate 520 is fixed with a reducer 515, the reducer 515 is fixedly installed with a swing motor 516, and the output shaft of the swing motor 516 is connected to the gear reducer 515 transmission.
[0070] The reducer 515 adopts worm gear reducer for deceleration transmission, with large transmission torque and high transmission accuracy.
[0071] The bottom end of the output shaft of the reducer 515 is fixed with an induction block 517, the induction block 517 is an "L" structure, the reducer 515 is fixed with a first sensor bracket 518, the first sensor bracket 518 is an "L" structure, and the first sensor bracket 518 is fixed on the first sensor bracket 519.
[0072] The top drive of the output shaft of the reducer 515 is connected to the swing block 521, the top surface of the swing block 521 is fixed with the cutting support block 522, and the cutting support block 522 is set with the output shaft eccentric setting of the reducer 515.
[0073] Cutting support block 522 is fixed to the side of the position near its top position is fixed with a blade support frame 524, the blade support frame 524 and the cutting support block 522 are fixed between the blade pillar 525, the blade pillar 525 is rotated connected to the cutting milling cutter 526.
[0074] The side of the cutting support block 522 is fixedly installed in the position of the pendulum block 521, and the output shaft of the milling motor 523 is connected to the cutting milling cutter 526 transmission.
[0075] Between the lower wall plate 1 and the upper wall plate 2 is fixed at the position of the cutting support block 522 on the side of the seventh support plate 527, the seventh support plate 527 is provided with two symmetrically arranged sandwich cylinder sets on the side of the cutting support block 522.
[0076] The sandwich cylinder set comprises two first clamp cylinders 528, the first clamp cylinder 528 is fixed mounted on the seventh support plate 527.
[0077] The piston rod of the first clamp cylinder 528 passes through the seventh support plate 527 and is fixed to the first pressure plate 529.
[0078] The seventh support plate 527 is located in the middle of the position of the cutting avoidance hole 5271, the cutting avoidance hole 5271 is a long circular hole.
[0079] as Figure 11-14 As shown, the planing device 6 includes a planed support plate 601 fixed to the top surface of the lower wall plate 1, the planed support plate 601 and the lower wall plate 1 are vertically laid, the planed support plate 601 is close to the side of the milling device 5 by sliding the second rail sliding connected to the eighth support plate 602.
[0080] The top of the eighth support plate 602 is fixed with a ninth support plate 604, the ninth support plate 604 is fixed with a second lead screw nut 603, the planed support plate 601 near the side of the eighth support plate 602 is rotated connected to the second lead screw 605, the second lead screw 605 is connected to the second lead screw nut 603 thread connection.
[0081] The bottom surface of the lower wall plate 1 is fixedly installed with a cutting motor 606, and the output shaft of the cutting motor 606 is connected to the second lead screw 605 transmission.
[0082] The eighth support plate 602 is far away from the side of the planed support plate 601 by sliding the third rail slider assembly connected to the tenth support plate 607.
[0083] The end face of the eighth support plate 602 is fixed with the eleventh support plate 610, the eleventh support plate 610 and the eighth support plate 602 are vertically laid, the eleventh support plate 610 is rotated and connected to the third lead screw 611, the tenth support plate 607 is fixed with a third lead screw nut, and the third lead screw 611 is connected to the third lead screw nut thread.
[0084] The eleventh support plate 610 is fixedly installed with the tool feed motor 612, the output shaft of the inlet motor 612 is connected to the third lead screw 611 transmission.
[0085] The tenth support plate 607 away from the side of the planer support plate 601 is fixed with a planer mounting block 609, the section of the planer mounting block 609 is "ㄇ" shaped, the planer mounting block 609 is fixedly connected to the planer 608.
[0086] The side wall of the planer mounting block 609 is provided with mounting holes 6091, and the mounting holes 6091 are connected with bolts in the internal thread.
[0087] This design facilitates the removal and replacement of the planer 608.
[0088] Between the lower wall plate 1 and the upper wall plate 2 is located on the side of the planer 608 is provided with a planing clamping assembly.
[0089] Planing clamping components include the twelfth support plate 613, the twelfth support plate 613 is fixed between the lower wall plate 1 and the upper wall plate 2 and located on the side of the planer 608 position, the planer support plate 601 and the twelfth support plate 613 are vertically laid out and fixedly connected.
[0090] The twelfth support plate 613 is sliding connected to the first baffle plate 616, the first baffle plate 616 is fixed from the side of the planer 608 is mounting plate 620, the mounting plate 620 and the twelfth support plate 613 can be removed and fixed.
[0091] This design facilitates the disassembly and replacement of the first baffle 616.
[0092] The twelfth support plate 613 is attached to the second baffle 617 and the third baffle 618 are respectively fixed on the side of the first baffle 616 on the side of the planer 608.
[0093] The twelfth support plate 613 away from the planer 608 is fixed on the side of the plurality of second clamp cylinders 614, the piston rod of the second clamp cylinder 614 passes through the twelfth support plate 613 and is fixed with a second pressure plate 615.
[0094] The second pressure plate 615 is located in the middle of the position of the planing hole 6151, the planing hole 6151 is a long round hole.
[0095] The third baffle plate 618 away from the twelfth support plate 613 is fixed on the side of the fourth baffle plate 619, the section of the fourth baffle 619 is "L" shaped structure, the fourth baffle 619 and the third baffle 618 is provided with a first channel for the passage of material 10.
[0096] The twelfth support plate 613 is fixed from the side of the planer 608 is fixed with two reinforcement plates 621, and the two ends of the reinforcement plate 621 are fixedly connected to the lower wall plate 1 and the upper wall plate 2, respectively.
[0097] as Figure 3-4 As shown, the second feeding device 7 comprises a fourth feeding roller 701 and a fifth feeding roller 702, a fourth feeding roller 701 and a fifth feeding roller 702 are located between the lower wall plate 1 and the upper wall plate 2 and are connected to its rotation.
[0098] A second feed roller assembly is provided between the lower wall plate 1 and the upper wall plate 2 at the position of the fourth feed roller 701 and the fifth feed roller 702.
[0099] The second feed roller assembly has the same structure as the first feed roller assembly.
[0100] Transmission 9 comprises a first pulley 901, the tip of the first feeding roller 301 passes through the upper wall plate 2 and is fixedly connected with the first pulley 901, the tip of the fourth feeding roller 701 passes through the upper wall plate 2 and is fastened with a second pulley 902, the top of the fifth feeding roller 702 passes through the upper wall plate 2 and is fastened with a third pulley 903, the upper wall plate 2 is connected by the first compact wheel rotation connected to three first compact wheels 905.
[0101] The first pulley 901, the second pulley 902, the third pulley 903 and the first tensioner 905 are provided with a belt 904, and the belt 904 is a timing belt.
[0102] The top surface of the upper wall plate 2 is fixed to the position of the third pulley 903 is fixed with a tensioner bracket 906, the tensioner bracket 906 is connected to the second tensioner 907 by the second tensioning wheel rotation by a second tensioning wheel rotation.
[0103] as Figure 15-16 As shown, the bending device 8 includes a support flange sleeve 801 fixed on the lower wall plate 1, the support flange sleeve 801 is rotated connected to the connecting shaft 802, the connecting shaft 802 is provided with a copper roller bending arc assembly.
[0104] The bottom surface of the lower wall plate 1 is fixedly installed with a bending motor 817, and the output shaft of the bending motor 817 is connected to the connecting shaft 802 transmission.
[0105] The side of the support flange sleeve 801 near the planing device 6 is provided with a pallet 805, the pallet 805 is fixedly connected to the lower wall plate 1 by four pallet pillars 804.
[0106] The top surface of the pallet 805 is fixed to the first limit plate 807, the top of the first limit plate 807 is fixed to the upper connection plate 806, the pallet 805 and the upper connection plate 806 is located between the position of the first limit plate 807 is provided with a second limit plate 808, the second limit plate 808 is fixedly connected to the first limit plate 807 by two partitions, and a second channel for material 10 is provided between the two partitions.
[0107] as Figure 16-18 As shown, the copper roller bending arc assembly comprises the first curved arc jacket 803, the first curved arc jacket 803 and the connecting shaft 802 detachable fixed, the first curved arc jacket 803 within the coaxial sleeve is provided with a first curved arc 810.
[0108] The first curved jacket 803 includes a connecting flange sleeve 8031, a connecting flange sleeve 8031 is bolted to the connection shaft 802 detachable and fixed, the top surface of the connecting flange sleeve 8031 is fixed with the first connecting rod 8032 and the second connecting rod 8035, the first connecting rod 8032 and the second connecting rod 8035 are symmetrically arranged, the first connecting rod 8032 and the second connecting rod 8035 top fixed limited position sleeve 8034.
[0109] The first connecting rod 8032 has four first roller support blocks 8033, the first roller support block 8033 inner sleeve is equipped with a first roller support shaft, and the two ends of the first roller support shaft are fixedly connected with the connecting flange sleeve 8031 and the limit sleeve 8034, respectively.
[0110] The rotational connection on the first roller support shaft is five first copper roller 811, five first copper roller 811 and four first roller support blocks 8033 staggered.
[0111] The second connecting rod 8035 has four second roller support blocks 8036, the second roller support block 8036 inner sleeve is equipped with a second roller support shaft, and the two ends of the second roller support shaft are fixedly connected to the connecting flange sleeve 8031 and the limit sleeve 8034 respectively.
[0112] The second roller support shaft is rotated and connected by five second copper rollers 812, five second copper rollers 812 and four second roller support blocks 8036 interlaced.
[0113] The first curver 810 includes a first positioning block 8101, a first positioning block 8101 and a rotating connection with the connecting flange sleeve 8031, the top surface of the first positioning block 8101 is fixed with a third connecting rod 8102 and a fourth connecting rod 8106, the third connecting rod 8102 and the fourth connecting rod 8106 are symmetrically arranged, the third connecting rod 8102 and the fourth connecting rod 8106 are fixed at the top of the second positioning block 8104.
[0114] The second positioning block 8104 is fixedly connected to the connection plate 806 by mounting block 809.
[0115] Between the third connecting rod 8102 and the fourth connecting rod 8106 is provided with a first via hole 8105 for material 10 through.
[0116] The third connecting rod 8102 has four third roller support blocks 8103, the third roller support block 8103 inner sleeve is provided with a third roller support shaft, and the two ends of the third roller support shaft are fixedly connected to the first positioning block 8101 and the second positioning block 8104, respectively.
[0117] The rotational connection on the third roller support shaft is five third copper rollers 813, five third copper rollers 813 and four third roller support blocks 8103 interlaced.
[0118] The fourth connecting rod 8106 has four fourth roller support blocks 8107, the fourth roller support block 8107 inner sleeve is equipped with a fourth roller support shaft, and the two ends of the fourth roller support shaft are fixedly connected to the first positioning block 8101 and the second positioning block 8104, respectively.
[0119] The rotational connection on the fourth roller support shaft is interlaced with five fourth copper rollers 814, five fourth copper rollers 814 and four fourth roller support blocks 8107.
[0120] The second positioning block 8104 is detachablely fixed via mounting block 809 and the upper connection plate 806.
[0121] In this design, when it is necessary to disassemble the copper roller bending arc assembly, as long as the installation block 809 is removed, and the fixed connection between the connection flange sleeve 8031 and the connection shaft 802 is lifted, the copper roller bending assembly can be removed to replace or repair it, which is simple to operate, reliable to use and highly efficient.
[0122] When it is necessary to bend aluminum profiles, folded aluminum and flat aluminum and other materials, first adjust the position of the adjustment plate 402 according to the width of the material 10, so as to adjust the position of the roller 405.
[0123] The end of the material 10 is inserted between the first feeding roller 301 and its corresponding third feeding roller 309, the feeding motor 303 works to drive the first feeding roller 301 to start feeding, and is calibrated by the encoder 304.
[0124] After the end of the material 10 passes through the gap between the seventh support plate 527 and the first pressure plate 529, the first clamping cylinder 528 action drives the first pressure plate 529 to press the material 10, the control system by milling cylinder 507, swing motor 516 and milling motor 523 control cutting milling cutter 526 to cut material 10.
[0125] Material 10 through the first channel to continue to advance, the fourth feed roller 701 and the fifth feed roller 702 and its corresponding third feed roller 309 continue to feed, material 10 through the first limit plate 807 and the second limit plate 808 between the second channel into the first pass hole 8105, bending motor 817 drive copper roller bending assembly to complete the bending work of material 10.
Example Embodiment
[0126] Example 2:
[0127] The copper roller bending assembly described in the above embodiment 1 may be replaced with a steel curved arc assembly.
[0128] as Figure 19 As shown, the steel curved arc assembly comprises a second curved arc jacket 815, the lower part of the second curved arc jacket 815 with the connecting shaft 802 detachable fixed, the second curved arc jacket 815 inner coaxial sleeve is provided with a second curved arc 816, the top of the second curved arc 816 is detachable and fixed by mounting block 809 and the upper connection plate 806, and the second curved arc 816 is opened with a second via hole 8161 for material 10 through.
[0129] In this design, the copper roller curved arc assembly and the steel curved arc component are easy to replace, and the copper roller curved arc assembly can process aluminum profiles, folded aluminum and flat aluminum and other materials; the steel curved arc assembly can process stainless steel plates, galvanized sheets and flat aluminum and other materials, so that a variety of materials can achieve bending work on the same equipment, reduce production costs, and meet the needs of more customer groups.
[0130] When it is necessary to bend the stainless steel plate, galvanized sheet and flat aluminum and other materials, first adjust the position of the adjustment plate 402 according to the width of the material 10, so as to adjust the position of the roller 405, and then remove the mounting block 809, and remove the fixed connection between the copper roller bending arc assembly and the connecting shaft 802, remove the copper roller bending arc assembly, replace the steel bending arc assembly.
[0131] The end of the material 10 is inserted between the first feeding roller 301 and its corresponding third feeding roller 309, the feeding motor 303 works to drive the first feeding roller 301 to start feeding, and is calibrated by the encoder 304.
[0132] Material 10 through the milling device 5 after entering the gap between the first baffle plate 616 and the second pressure plate 615, the second clamping cylinder 614 action drives the second pressure plate 615 to press the material 10, the control system through the knife feed motor 612 and the planing motor 606 control planer 608 to cut the material 10.
[0133] Material 10 continues to move forward, the fourth feed roller 701 and the fifth feed roller 702 and its corresponding third feed roller 309 continue to feed, material 10 through the first limit plate 807 and the second limit plate 808 after entering the second pass hole 8161, bending motor 817 drive steel bending arc assembly to complete the bending work of material 10.
PUM
Description & Claims & Application Information
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