Method for internally arranging steel wire without exposure in manufacturing process of long and thin sand core

A production process and steel wire technology, applied in cores, manufacturing tools, casting molding equipment, etc., can solve problems affecting casting quality, steel wire exposure or offset, casting adhesion, etc., to reduce casting scrap rate, improve molding quality, Avoid the effect of excessive offset

Pending Publication Date: 2022-06-03
DONGFENG FORGING
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0005] In view of the above-mentioned technical defects and application requirements, the present invention proposes a method for built-in steel wires without exposure during the production process of slender sand cores, aiming at solving the problem of the existing methods of built-in steel wires in sand

Method used

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  • Method for internally arranging steel wire without exposure in manufacturing process of long and thin sand core
  • Method for internally arranging steel wire without exposure in manufacturing process of long and thin sand core
  • Method for internally arranging steel wire without exposure in manufacturing process of long and thin sand core

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Example Embodiment

[0023] A method for embedding steel wires without exposure during the production of elongated sand cores, comprising the steps of:

[0024] Step 1: Prefabricate three stepped hanging needles 1 according to the actual core making requirements;

[0025] Step 2: Install the prefabricated hanging needles 1 in the core box cavity 3 in turn, and make the hanging needles 1 have a certain offset compared to the steel wire 2, so that the steel wire 2 can be squeezed more appropriately according to the needs, and the control Wire 2 position;

[0026] Step 3: The steel wire 2 that needs to be placed inside the sand core is in contact with the tapered end of the hanging needle 1 in turn, and the steel wire 2 is pre-pressed and fixed under its own elasticity by pressing;

[0027] Step 4: After the steel wire 2 is laid out, just inject the sand material for making the sand core into the core box cavity 3 and solidify it, and then the prefabrication of the sand core can be realized to ensur...

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Abstract

The invention discloses a method for arranging a steel wire without exposure in the manufacturing process of a long and thin sand core. The method comprises the following steps: step 1, prefabricating three step-shaped hanging needles according to the actual core manufacturing requirement; and 2, the prefabricated hanging needles are sequentially installed in the core box cavity, the hanging needles have certain offset compared with the steel wires, and therefore the steel wires can be extruded more appropriately according to needs, and the positions of the steel wires are controlled. The method has the beneficial effects that the three hanging needles are arranged in the cavity in the static core box of the sand core in advance in an offset manner, so that a steel wire can be arranged in the center of the cavity of the core box in a suspended and limited manner, the steel wire can be completely wrapped after the sand core is formed, and the steel wire is located in the center of the formed sand core; the exposure of the steel wire after the sand core is formed and the excessive deviation of the steel wire relative to the center of the sand core after the sand core is formed are avoided, the forming quality of the sand core is greatly improved, and the rejection rate during casting machining is further reduced.

Description

technical field [0001] The invention relates to the technical field of casting mold design and core making technology, in particular to a method for embedding steel wires without exposure during the production of slender sand cores. Background technique [0002] In the process of making the casting sand core, in order to ensure that the sand core used for casting has a certain strength and is not easy to break, when manufacturing the sand core, it is necessary to build a steel wire in the center of the sand core, so as to avoid the casting of the casting being scrapped due to the fracture of the sand core. [0003] At present, the method of building steel wire in the sand core is to put the corresponding shape of steel wire directly into the core box for making the sand core, then shoot the sand, solidify, and finally take out the sand core from the core box, and the steel wire is built into the sand core. , using this method to place the steel wire in the sand core, the ste...

Claims

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Application Information

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IPC IPC(8): B22C9/10B22C7/06
CPCB22C9/106B22C7/06
Inventor 孙涵谷鄢明海曾圣湖
Owner DONGFENG FORGING
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