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Mobile phone front cover manufacturing process

A manufacturing process and front cover technology, applied in the field of mobile phone front cover manufacturing process, can solve the problems of high manufacturing cost, poor impact resistance of glass shell, easy wear of contact surface, etc. Good impact resistance

Pending Publication Date: 2022-07-01
伯恩高新科技(惠州)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the existing manufacturing process of the back cover of the mobile phone case has the following disadvantages: (1) Process production: the metal and ceramic shells made by the existing manufacturing process have a high degree of signal interference, which is not conducive to the use of mobile phones in the future 5G market, and the impact resistance of the glass shell is poor , the production cost is high, and the injection molding single product shell cannot achieve multiple color effects
(2) Product process design: the structure design is single, the degree of warpage of injection molding is large, and the multi-process combination cannot be performed or the yield rate is low when multi-process combination is performed
(3) In the production of compression injection molds: the mold is not specially designed during the mold clamping and pop-up process. The traditional spring device during the mold clamping and pop-up process will easily lead to small compression, uneven force, and no mold contact surface. Additional treatment to make contact surfaces prone to wear
Therefore, the production thickness of the product will be unstable, the yield rate is low, the product thickness is too thick, and the service life of the mold is low.

Method used

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  • Mobile phone front cover manufacturing process

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Experimental program
Comparison scheme
Effect test

specific Embodiment approach 1

[0036] The mobile phone front cover manufacturing process, the mobile phone front cover made by the mobile phone front cover manufacturing process is an integrated mobile phone front cover 1, and the mobile phone front cover 1 includes an explosion-proof film and a plastic front cover that are attached to each other. There is a camera hole 2 for installing a camera, a volume receiver hole 3 at the front of the front cover 1 of the mobile phone, a display area 6 for installing a display screen in the middle of the front cover 1 of the mobile phone, at the front of the mobile phone cover 1. The rear end is provided with a mechanical or touch-sensitive key position 4, and the four corners of the front cover 1 of the mobile phone are provided with reinforcing ribs 5 that are fixedly connected. The manufacturing process of the front cover 1 of the mobile phone is as follows:

[0037] Step 1: Prepare the explosion-proof membrane, including:

[0038] (A) Process the basic explosion-p...

specific Embodiment approach 2

[0063] The main difference between the second embodiment and the first embodiment is:

[0064] (1) Specifically, the plastic front cover obtained in E is subjected to flow coating or coating process, so that the surface hardness of the plastic front cover is at least 3H, the light transmittance is 86%-92%, and the friction performance is up to 2000 times / KG-5000 times / KG; in this embodiment, the surface hardness of the plastic front cover is 5H, the light transmittance is 92%, and the friction performance is 5000 times / KG;

[0065] (2) Specifically, the basic explosion-proof film in A includes: PET protective film layer, OCA optical adhesive layer, PET substrate layer and PET protective film layer; OCA optical adhesive layer thickness is 10um-125um, and PET substrate thickness is 25um -100um; the thickness of UV liquid in A2 is 2um-28um, and the explosion-proof film in A3 is cured by UV light irradiation, and the curing capacity of UV light is 500mJ-2000mJ. In this example, ...

specific Embodiment approach 3

[0071] The main differences between the third embodiment and the second embodiment are:

[0072] (1) Specifically, the plastic front cover obtained in E is subjected to flow coating or coating process, so that the surface hardness of the plastic front cover is at least 3H, the light transmittance is 86%-92%, and the friction performance is up to 2000 times / KG-5000 times / KG; in this embodiment, the surface hardness of the plastic front cover is 3.5H, the light transmittance is 90%, and the friction performance is 3000 times / KG;

[0073](2) Specifically, the basic explosion-proof film in A includes: PET protective film layer, OCA optical adhesive layer, PET substrate layer and PET protective film layer; OCA optical adhesive layer thickness is 10um-125um, and PET substrate thickness is 25um -100um; the thickness of UV liquid in A2 is 2um-28um, and the explosion-proof film in A3 is cured by UV light irradiation, and the curing capacity of UV light is 500mJ-2000mJ. In this exampl...

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Abstract

According to the mobile phone front cover manufacturing technology, compared with an existing product, the produced mobile phone front cover is small in electronic signal interference, good in impact resistance and low in price, and meanwhile various shapes and colors can be manufactured according to market requirements. According to the invention, the UV wiredrawing is adopted to transfer the texture, the coating layer is adopted, and the ground color is printed on the coating layer; and the three structural layers can realize the color effects of single color, darkness, gradient color, high-brightness dazzling color, high-brightness color, high-brightness gradient color and multiple colors including but not limited to partition colors in a manner of combining the three structural layers according to the required color effect. According to the method, laser etching of the explosion-proof film, attaching of the bearing film, CCD positioning vacuum and CNC machining treatment are adopted, and the problem of a combination gap between the explosion-proof film and the front cover of the mobile phone after traditional attaching is solved. According to the invention, a series of problems in the manufacturing process of the existing mobile phone front cover are solved.

Description

technical field [0001] The invention relates to the field of mobile phone front cover manufacturing, in particular to a mobile phone front cover manufacturing process. Background technique [0002] At present, the existing manufacturing process of the back cover of the mobile phone case has the following shortcomings: (1) Process manufacturing: the metal and ceramic shells made by the existing manufacturing process have a large degree of signal interference, which is not conducive to the use of mobile phones in the future 5G market, and the glass shell has poor impact resistance. , the production cost is high, and the injection-molded single-product shell cannot achieve a variety of color effects. (2) Product process design: The structure design is single, the degree of warpage of the injection molding is large, and the multi-process combination cannot be carried out or the yield rate is low when the multi-process combination is carried out. (3) Compression injection mold p...

Claims

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Application Information

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IPC IPC(8): B29C45/00B29L31/34
CPCB29C45/0055B29C2045/0058B29C2045/0079B29L2031/3437
Inventor 王冬杨建文吴超杨俊
Owner 伯恩高新科技(惠州)有限公司