Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Process for preparing composite materials with self radial gradient by in situ crystallization

A composite material and radial gradient technology, applied in the field of composite material preparation, can solve the problems of slow heat dissipation of casting materials, difficult to control the heating effect of induced high-frequency magnetic field, unstable gradient effect of autogenous composite materials, etc.

Inactive Publication Date: 2006-11-01
SHANGHAI JIAOTONG UNIV
View PDF0 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Because this method reasonably controls the application timing of the induced high-frequency magnetic field, and at the same time the casting material used has a slow heat dissipation and is multi-channel in parallel, it is difficult to control the heating effect of the induced high-frequency magnetic field on the composite material in the preparation process , causing part of the reinforcement to re-melt into the matrix, resulting in an extremely unstable gradient effect of the self-generated composite material

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] Using Al-15%Mg 2 The Si-5% Si hypereutectic alloy is used as the raw material for the preparation of self-generated gradient composite materials. After remelting at 800 ° C, it is poured into a single-channel SiC casting mold placed in a high-frequency magnetic field. The preheating temperature of the SiC casting mold is 30°C, and the power supply of the high-frequency magnetic field is 7.0Kw. When the composite material is poured, the high-frequency magnetic field is turned on, the applied temperature range is 555-570°C, and the action time is 4s. In the self-generated gradient composite obtained, Mg 2 The thickness of the segregation layer of the Si reinforcement is 2mm.

Embodiment 2

[0017] Using Al-15%Mg 2 The Si-5% Si hypereutectic alloy is used as the raw material for the preparation of the self-generated gradient composite material. After remelting at 800 ° C, it is poured into a but-channel SiC casting mold placed in a high-frequency magnetic field. The preheating temperature of the SiC casting mold is 200°C, and the power supply of the high-frequency magnetic field is 4.0Kw. After the composite material was poured, the high-frequency magnetic field was turned on, the applied temperature range was 565-585°C, and the action time was 27s. In the self-generated gradient composite obtained, Mg 2 The thickness of the segregation layer of the Si reinforcement is 0.5mm.

Embodiment 3

[0019] The Al-18% Si hypereutectic alloy is used as the raw material for the preparation of the self-generated gradient composite material. After remelting at 750°C, it is poured into a single-channel SiC casting mold placed in a high-frequency magnetic field. The preheating temperature of the SiC casting mold is 285°C, and the power supply of the high-frequency magnetic field is 2.0Kw. The high-frequency magnetic field is turned on after the composite material is poured, the applied temperature ranges from 580 to 640°C, and the action time is 32s. In the self-generated gradient composite obtained, Mg 2 The thickness of the segregation layer of the Si reinforcement is 1.3 mm.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
diameteraaaaaaaaaa
thicknessaaaaaaaaaa
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention discloses a process for preparing self-generated radially gradient composite materials by an in-situ crystallization method, which belongs to the field of composite material preparation. Specifically: after remelting the self-generated composite material, the remelting temperature is 50-150°C above the liquidus line, pouring it into a SiC casting mold; generating an induced high-frequency magnetic field through a high-frequency power supply and a cylindrical axisymmetric induction coil, and then With the reduction of the power supply of the induced high-frequency magnetic field by 7Kw~2Kw, the preheating temperature of the casting mold is increased linearly by 30℃~300℃; the temperature measuring device of the single-channel SiC casting mold is used to monitor the temperature of the self-generated composite material. When the temperature of the self-generated composite material drops close to the eutectic temperature of the material, the high-frequency magnetic field is turned on, and the action time is 4s-32s. When the temperature of the self-generated composite material rises close to the liquidus temperature, the effect of the high-frequency magnetic field is terminated; finally, the self-generated composite material Solidification molding in SiC casting mold. The invention significantly increases the effective action time of the high-frequency magnetic field and improves the yield of materials.

Description

technical field [0001] The invention relates to a process for preparing composite materials, especially a process for preparing self-generated radial gradient composite materials by combining in-situ crystallization and induced high-frequency magnetic field separation technology, which belongs to the field of composite material preparation . Background technique [0002] In the in-situ composite method of particle-reinforced metal matrix composites, in-situ crystallization composites are formed by in-situ crystallization of reinforced particles, and there are no existing reinforced particles in the composite material melt at high temperature, so the prepared composite materials can be remelted and reused. Compared with composite materials obtained by other in situ preparation methods, the stability has more significant advantages. The principle of separating non-metallic phases using the significant conductivity difference between the metal melt and the non-metallic heterog...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B22D27/02
Inventor 王俊李赤枫疏达李克孙宝德
Owner SHANGHAI JIAOTONG UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products