Radio-frequency microelectromechanical systems and a method of manufacturing such systems
A manufacturing method and mechanical technology applied in the field of self-supporting metal thin film electronic devices to achieve cost savings, increased design freedom, and reduced mask steps and costs
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[0040] RF MEMS switches and capacitors using different technology platforms and materials are being extensively researched and developed. Compared with traditional technology, the use of RF MEMS has some significant advantages, such as low insertion loss, low power consumption, and good isolation. However, a major obstacle to the successful commercialization of RF MEMS devices is their thermomechanical reliability.
[0041] The thermomechanical reliability problems in RF MEMS will be presented in various ways. First, extensive irreversible (plastic) deformation of the self-supporting metal film part may occur during processing. The reason is that the large mechanical stress and / or deposition stress caused by the thermal expansion mismatch with other materials existing in the structure exceeds the yield strength of the metal. This can result in highly deformed devices. In other words, if the stress of the material is lower than its yield strength, the material will deform, but this...
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