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Acoustic insulation

A heat-insulating and sound-absorbing technology, used in sound-generating equipment, building components, lamination, etc., can solve the problems of lack of enrichment, limited use, and inability to follow the deformation of sound-absorbing materials, and achieve thin and lightweight shape stability and comfort. Improved, superior thermal efficiency

Inactive Publication Date: 2007-07-04
TOYOBO CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, these nonwoven fabrics have the following problems: they lack a sense of volume and are hard to the touch, so their uses are limited.
However, sound-absorbing materials incorporated into automobile interior materials or electric appliances are rarely subjected to three-dimensional molding operations, but there is a problem that if the drawing is deep during molding, the deformation in the drawn part is large, and it cannot be followed. Deformation of sound-absorbing materials, resulting in fracture
[0007] Under the current situation, it is not possible to obtain a sound-absorbing material that satisfies the market demand, has high sound-absorbing performance in the low-frequency region, and is thin and lightweight with good shape stability.

Method used

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  • Acoustic insulation

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0054] With an average fiber diameter of 14 microns and a weight per unit area of ​​30 g / m 2 Polypropylene resin (melting point: about 170° C.) was extruded and laminated on a spunbonded nonwoven fabric made of polyester (Excure 6301A manufactured by Toyobo Co., Ltd.) to form a film layer of 20 μm. A weight per unit area of ​​200 g / m comprising 30% by weight of short fibers with an average fiber diameter of 14 microns, a fiber length of 51 mm, and a crimp number of 12 / inch 2 , 10mm thick thermally fused fibers, polyethylene terephthalate thermally bonded staple fibers are overlapped, and a needle punching method with a needle punching density of 50 holes / cm was implemented using 40 needles. 2 1. After composite processing with a needle depth of 10mm, integration is performed by thermal bonding at a temperature 30°C higher than the temperature of the fusion fiber. Fraser type air permeability is 6cm 3 / cm 2 ·Second. The sound absorption rate is shown in Figure 1. The peak ...

Embodiment 2

[0056] The film of Example 1 was changed to a 50-micron film (melting point of about 263° C.) made of polyethylene terephthalate deposited with aluminum, and compounded by needle punching. conditions to make sound-absorbing and heat-insulating materials. Fraser type air permeability is 6cm 0 / cm 2 ·Second. The peak frequency is 2000Hz, the sound absorption rate is 91%, and the sound absorption rates at 1000Hz and 4000Hz are 39% and 68%, respectively. The heat retention rate is also 83%, which is good.

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Abstract

Provided is a sound absorbing material having a light weight, a smaller thickness, and outstanding sound absorbing property and heat insulating property. Used is a sound absorbing and heat insulating material having at least one peak of normal incident sound absorption coefficient in a range of 315 to 5000 Hz, a peak absorption coefficient not less than 80%, and a thickness of 5 to 30 mm. For example, a layer obtained by laminating a porous film layer B including a resin having a melting point not less than 120 degrees C to a nonwoven fabric A having a fiber with not less than 1 micron and not more than 25 microns of a fiber diameter, as a principal component, and a mass per unit area of 10 to 70 g / m 2 ; and a staple fiber nonwoven fabric C having a fiber diameter of 7 to 50 microns, a mass per unit area of 50 to 2000 g / m 2 , and a thickness of 4 to 30 mm; are integrated by compounding by a plurality of through-passing fibers, and thereby enabling set of a peak of a sound absorption coefficient.

Description

technical field [0001] The present invention relates to a sound-absorbing material having excellent sound-absorbing properties and heat-insulating properties despite being lightweight and thin. In more detail, it is related with the sound absorbing material excellent in the sound absorption characteristic of 500 Hz - 4000 Hz. Furthermore, it relates to a sound-absorbing and heat-insulating material that is used as interior materials such as ceilings, floors, and door trims of vehicles such as automobiles, and exhibits particularly excellent sound-absorbing properties and heat-insulating properties. Background technique [0002] Conventionally, short-fiber non-woven fabrics have been widely used as sound-absorbing materials for automobiles and construction applications. In order to ensure higher sound-absorbing performance, methods of reducing the fiber diameter to increase air passage resistance, Or research on methods such as increasing the weight per unit area. Moreover,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G10K11/16B32B5/26B60R13/08E04B1/90
CPCB60R13/08B32B5/26B60R13/0815G10K11/168B32B2255/205B32B2307/304B32B2307/102B32B27/32B32B27/08B32B2038/042B32B2307/724B32B2255/10
Inventor 田中茂树坂本浩之坂口浩康
Owner TOYOBO CO LTD
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