Processes for preparing calcium salt forms of statins
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example 1
Preparation of Atorvastatin Calcium from a Dioxane Ester Derivative
[0072] In a flask equipped with a magnetic stirrer, [R-(R*,R*)]-2-(4-fluorophenyl)-β,δ-dioxane-5-(1-methylethyl)-3-phenyl-4-[(phenylamino)carbonyl]-1H-pyrrole-1-tert-butylheptanoic ester (2.0 g) was suspended in an 80% aqueous solution of acetic acid (50 ml). The mixture was stirred at ambient temperature for about 20 hours until a clear solution was obtained. The clear solution was evaporated to dryness and the traces of acetic acid were removed by azeotropic distillation with toluene (3×50 ml) to obtain a powder.
[0073] The above obtained powder (200 mg, 0.32 10−3 mole) was dissolved in ethanol (8 ml), to which a saturated solution of calcium hydroxide (8 ml) containing tetrabutyl ammonium bromide (10 mg) was added. The mixture was stirred and heated at a temperature of about 45° C. for about 24 hours. Additional saturated solution of calcium hydroxide (4 ml) was added. After about 20 minutes of stirring at ambien...
example 2
Preparation of Atorvastatin Calcium from a Dioxane Ester Derivative
[0074] In a flask equipped with a magnetic stirrer, [R-(R*,R*)]-2-(4-fluorophenyl)-β,δ-dioxane-5-(1-methylethyl)-3-phenyl-4-[(phenylamino)carbonyl]-1H-pyrrole-1-tert-butylheptanoic ester (10.0 g, 15.29 10−3 mmole) was suspended in an 80% aqueous solution of acetic acid (150 ml). The mixture was stirred at ambient temperature overnight until a clear solution was obtained. The clear solution was evaporated and the traces of acetic acid were removed by azeotropic distillation with toluene (3×100 ml) to obtain an oily product containing toluene.
[0075] The oily product was placed in a mixture of ethanol (100 ml) and water (20 ml). A mixture of calcium hydroxide (5.5 eq., 6.22 g, 84.0 10−3 mmole) and 5% (w / w of the dioxane ester derivative) tetrabutyl ammonium bromide (0.46 g) was added. The mixture was heated to a temperature of about 45° C. for about 3 hours until the reaction was completed. While the mixture was hot, ...
example 3
Preparation of Atorvastatin Lactone from a Dioxane Ester Derivative
[0076] To a flask equipped with a magnetic stirrer, [R-(R*,R*)]-2-(4-fluorophenyl)-β,δ-dioxane-5-(1-methylethyl)-3-phenyl-4-[(phenylamino)carbonyl]-1H-pyrrole-1-tert-butylheptanoic ester (0.5 g, 0.76 10−3 mmole) was dissolved in a 1:1 mixture of trifluoroacetic-tetrahydrofuran (4 ml) in the presence of catalytic amount of water. The reaction mixture was stirred at ambient temperature for about 24 hours. The solution obtained was evaporated and the traces of trifluoroacetic were removed by azeotropic distillation with ether (3×100 ml). A white solid was obtained (0.3 g). Based on HPLC analysis, the white solid was a mixture of atorvastatin and atorvastatin lactone in the ratio of 40:60, respectively.
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