Silica-free surface abrasion compositions and their uses

a technology of abrasive compositions and surfaces, applied in the field of abrasive compositions, can solve the problems of requiring subsequent cleaning and degreasing, and not providing a surface well suited to the subsequent application of finishes, etc., to achieve the effect of quick cleaning and dulling of the underlying surface, low cost and easy application

Inactive Publication Date: 2005-10-27
CAL WEST SPECIALTY COATINGS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0011] The present invention provides for abrasive compositions and methods of use of these compositions for the preparation of surfaces for the application of various coatings or finishes such as paints, lacquers and varnishes. The abrasive compositions of the present invention provide rapid cleaning and dulling of the underlying surface with little effort, increase the useful life of abrasive devices such as scuff pads, are easily removed from the abraded surface with only a water rinse, and provide no significant environmental impact.

Problems solved by technology

In addition, vehicle surfaces are often soiled with dirt and / or grease, either from the manufacturing operation or subsequent use, and thus provide surfaces that must be cleaned prior to application of a subsequent coating.
These approaches are typically expensive, time-consuming, and laborious and usually require subsequent cleaning and degreasing.
While the use of abrasive compositions for surface cleaning and abrasion is generally known, most abrasive compositions do not provide a surface well suited to the subsequent application of finishes.
Abrasive cleansers (scouring powders) and rust removal compounds, however, have proven unsatisfactory as surface preparatives.
Scouring powders often fail to provide adequate or consistent (uniform) dulling of the underlying surface.
In addition, scouring powders typically include a soap that leaves a residual film which has proven difficult to remove and which interferes with the adhesion of subsequently applied finishes.
A similar problem has been observed with various abrasive pastes.
Rust removal compositions typically include an acid degreaser use of which entails some health risk and requires protective equipment.
The acid component of rust removal compositions may also attack chrome trim which may be present on the surface.
Finally, paste-like silicate abrasives which are more easily removed from the underlying surfaces, tend to dry out to powders which become airborne and provide a significant airborne health hazard.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

Preparation of a Plastic Prep Gel

[0080] The following components (as shown in Table 3) were combined at room temperature and at atmospheric pressure by slow stirring to form a abrasive composition for use in the preparation of plastic surfaces for application of paint or other overcoating.

TABLE 3Formulation of a plastic prep gel.PercentageactiveBatchingredient / SizeIngredientunit(lbs)Particulate abrasive:6000Minspar 360.000%3600.000Humectant:Glycerine2.000%120.000PEG 4005.000%300.000Surfactant:Tomadol 25-70.500%30.000Tomadol 25-30.500%30.000Cytec Aerosol OT-750.670%40.200Suspension agent:Noveon Carbopol EZ-10.275%16.500pH Adjuster:Triethanolamine, Base1.100%66.000BioicideRohm and Haas Kathon LX140.010%0.600ColorantSunchemical 60040.020%1.200ScentOcean Fresh Scent0.025%1.500Water29.900%1794.000

example 2

Preparation of a Silica-Free Formulation

[0081] The following components (as shown in Table 4) were combined at room temperature and at atmospheric pressure by slow stirring to form a “silica-free” abrasive composition for use in the preparation of surfaces for application of paint or other overcoating.

TABLE 4Formulation of a “Silica-Free” abrasive gel.PercentagePercentageActiveActiveIngredientIngredientinper UnitBatchIngredientAbrasiveSizeIngredientas suppliedcomposition.(lbs)Particulate Abrasive:Alundum (Saint Gobain, 38Alundum Acid Treated - 240)100%2.500%150Unimin, Nepheline Syenite100%55.000%3300Humectant:Glycerine100%2.000%120Polyethylene Glycol 400100%5.000%300Surfactant:Tomah, Tomadol, 25-7100%0.500%30Tomah,Tomadol, 25-3100%0.500%30Cytec, Aerosol OT-7575%0.670%40.2Suspension Agent:Noveon, Carbopol EZ-3100%0.350%21pH Adjuster:Triethanolomine100%0.500%30Water:Deionized water06000

example 3

Formulations for Paint Surfaces Comprising Nanoparticles

[0082] In another embodiment, this invention provides an abrasive composition particularly well suited for preparing surfaces painted with new nanoceramic clear coated paint now appearing on automobiles. Typically, nanoceramic materials are materials comprising inorganic or organic powders that are manufactured as sizes less than about 500 nm, preferably less than about 100 nm, most preferably less than about 50 nm or 80 nm. In certain embodiments the nanoceramic materials comprise calcium silicates and / or other ceramics and often provide harder, heat tolerant, and more wear resistant surfaces.

[0083] The abrasitve compositions fo this invention for use in this context are referred to as Clear Cut™”. In certain embodiments, Clear Cut™ is a liquid or gelled abrasive designed to provide uniform and effective abrasion of a nanoceramic based paint so that paint and other overacoating materials can be applied to the surface. In add...

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Abstract

This invention provides for provides for abrasive compositions and methods of use of these compositions for the preparation of surfaces for the application of various coatings such as paints, lacquers and varnishes. The abrasive compositions of this invention provide rapid cleaning and dulling of the underlying surface rendering it suitable for the application of paints or other finishes.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS [0001] This application claims priority to and benefit of U.S. Ser. No. 60 / 609,701, filed on Sep. 13, 2004, and U.S. Ser. No. 60 / 527,090, filed on Dec. 3, 2003, both of which are incorporated herein by reference in their entirety for all purposes.STATEMENT AS TO RIGHTS TO INVENTIONS MADE UNDER FEDERALLY SPONSORED RESEARCH AND DEVELOPMENT [0002] [Not Applicable]FIELD OF THE INVENTION [0003] The present invention relates to abrasive compositions and their use in the preparation of surfaces for the application of paint. BACKGROUND OF THE INVENTION [0004] The proper application of various finishing materials, in particular high-gloss paint finishes, typically requires cleaning and abrasion of the underlying surface in order to provide a surface that forms a strong adhesive bond with the newly applied finishing material. Cleaning and abrasion of the underlying surface is particularly important to the successful finishing of surfaces that are dirty,...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): B24B1/00B24B29/00C09G1/02C09KC09K3/14C11D3/14
CPCB24B29/00C09G1/02C09K3/1463C11D3/14C09K3/1409
Inventor MESA, ROBERTWOODHALL, EDWARD W.
Owner CAL WEST SPECIALTY COATINGS
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